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Lennox LDT Series User Manual

Lennox LDT Series
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100083
LDT SERIES
Service Literature
13 to 20 ton
LDT156 through 240
The LDT156, 180 and 240 units are configure to order units
(CTO) with a wide selection of factory installed options.
The LDT156 is available in 169,000 to 360,000 Btuh. The
LDT180/240 is available in 169,000 to 480,000 Btuh..
Gas heat sections are designed with stainless steel tube
heat exchangers with stainless steel as an option.
Cooling capacities range from 13 to 20 tons. The LDT 156,
180 & 240 utilize two compressors and six condenser fans.
Multi-Stage Air Volume MSAV
®
blower option is available.
The VFD-driven blower will operate at lower speeds when
demand is low and increase to higher speeds when
demand is high.
All LDT units are designed to accept any of several different
energy management thermostat control systems with
minimum field wiring. Factory- or field-provided control
options connect to the unit through Smartwiret
connectors. When "plugged in" the controls become an
integral part of the unit wiring.
The CORE Control System is designed to accelerate
equipment install and service. Standard with all Enlight
rooftop units, control system integrates key technologies
that lower installation costs, drive system efficiency, and
protect your investments.
The CORE Unit Controller is a microprocessor-based
controller that provides flexible control of all unit functions.
Information contained in this manual is intended for use by
qualified service technicians only. All specifications are
subject to change. Procedures outlined in this manual are
presented as a recommendation only and do not
supersede or replace local or state codes.
If the unit must be lifted for service, rig unit by attaching four
cables to the holes located in the unit base rail (two holes at
each corner). Refer to the installation instructions for the
proper rigging technique.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, person
al injury or loss of life. Installation and service must
be performed by a qualified installer or service
agency.
WARNING
To prevent serious injury or death:
1-Lock-out/tag out before performing maintenance.
2- If system power is required (e.g., smoke detector
maintenance, disable power to blower, remove fan
belt where applicable, and ensure all controllers and
thermostats are Set to the “OFF” position before per
forming maintenance.
3- Always keep hands, hair, clothing, jewelery, tools,
etc.,c away from moving parts.
Table of Contents
Options / Accessories Page 2.....................
Specifications Page 6............................
Gas Heat Specifications / High Altitude Page 7......
Blower Data Page 8.............................
Electrical Data Page 11...........................
Unit Parts Arrangement Page 13...................
I-Unit Components Page 13.......................
II-Placement and Installation Page 31...............
III-Charging Page 31..............................
IV Start Up - Operation Page 32....................
V-System Service Checks Page 34.................
VI-Maintenance Page 36.........................
VII-Accessories Page 37..........................
VIII-Staged Blower Page 42.......................
IX-Wiring and Operation Sequence Page 45.........
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Lennox LDT Series Specifications

General IconGeneral
BrandLennox
ModelLDT Series
CategoryAir Handlers
LanguageEnglish

Summary

UNIT INFORMATION

LDT156 through 240

Overview of LDT156, 180, and 240 unit series, highlighting configurations.

OPTIONS / ACCESSORIES

COOLING SYSTEM

Details available factory-installed options for the cooling system of LDT units.

HEATING SYSTEM

Lists optional accessories for the heating system, including gas heat and vestibule heaters.

BLOWER - SUPPLY AIR

Describes blower options, motors, and drive kits available for LDT units.

CABINET

Details cabinet-related accessories such as hail guards and corrosion protection.

CONTROLS

INDOOR AIR QUALITY

Lists options for improving indoor air quality, including filters and sensors.

UVC Germicidal Light Kit

Information on the UVC germicidal light kit for air purification.

ELECTRICAL

Details electrical options such as voltage configurations and circuit breakers.

ECONOMIZER

Barometric Relief Dampers With Exhaust Hood

Information on barometric relief dampers and exhaust hoods for economizer systems.

OUTDOOR AIR

Describes outdoor air damper options, including motorized and manual types.

POWER EXHAUST (DOWNFLOW APPLICATIONS ONLY)

Details the optional power exhaust system for downflow applications.

ROOF CURBS

CEILING DIFFUSERS

Information on optional ceiling diffusers and transitions for LDT units.

SPECIFICATIONS

General Data

Provides general technical specifications for LDT series units, including tonnage and capacity.

GAS HEAT

HIGH ALTITUDE DERATE

Instructions for derating gas heat performance at higher altitudes.

ONE STAGE HEAT

Gas heat specifications for single-stage heating configurations.

TWO STAGE HEAT

Gas heat specifications for two-stage heating configurations.

FOUR STAGE HEAT

Gas heat specifications for four-stage heating configurations.

BLOWER DATA

FACTORY INSTALLED OPTIONS

BELT DRIVE KIT SPECIFICATIONS

Specifications for factory-installed belt drive kits for blower motors.

FIELD INSTALLED ACCESSORY AIR RESISTANCE

Air resistance data for factory-installed options and field-installed accessories.

POWER EXHAUST FAN PERFORMANCE

CEILING DIFFUSER AIR RESISTANCE - in. w.g.

Air resistance data for ceiling diffusers in inches of water gauge.

CEILING DIFFUSER AIR THROW DATA - ft.

Air throw data for ceiling diffusers in feet.

ELECTRICAL DATA

13 ΤΟΝ

Electrical data tables for the 13-ton LDT156H4 model.

20 ΤΟΝ HIGH EFFICIENCY

ELECTRICAL ACCESSORIES - DISCONNECTS

Information on electrical disconnect accessories for LDT units.

PARTS ARRANGEMENT

I-UNIT COMPONENTS

Overview of the main components within LDT series units.

A-Control Box Components

Details the components located within the unit's control box.

COOLING COMPONENTS

Compressors B1 and B2

Details on the scroll compressors used in LDT units, including staging.

Crankcase Heaters HR1 and HR2

Information on the crankcase heaters for compressor protection.

High Pressure Switches S4 and S7

Description and function of high pressure safety switches.

Low Pressure Switches S87 and S88

Description and function of low pressure safety switches.

Defrost Control

Explanation of the defrost control system for heat pump heating mode.

REFRIGERANT CIRCUIT COMPONENTS

Filter Drier

Location and function of the filter drier in the refrigerant circuit.

Condenser Fans

Information on the condenser fan motors used in LDT units.

Reversing Valve

Description of the reversing valve for refrigerant flow control.

Temperature Thermistor

Details on the location and function of temperature thermistors.

BLOWER COMPARTMENT

Blower Wheels

Specifications for the blower wheels used in LDT units.

Indoor Blower Motor B3

Details on the indoor blower motor, including specifications and adjustments.

OPERATION AND ADJUSTMENT

Blower Operation

Procedures for operating the blower in different modes.

Blower Access

Instructions on how to access the blower assembly for service.

Determining Unit CFM

Guide on how to determine and set the unit's cubic feet per minute (CFM).

STATIC PRESSURE READINGS

LOCATION OF STATIC PRESSURE READINGS

Diagram showing recommended locations for static pressure readings.

BLOWER ASSEMBLY - NO TENSIONER

Details on adjusting the blower assembly without a belt tensioner.

BLOWER BELT ADJUSTMENT

CHECK BELT TENSION

Procedures for checking and maintaining proper belt tension.

GAS HEAT COMPONENTS

Control Box Components A3, A12, A55

Details the control box components related to gas heat functionality.

HEAT EXCHANGER

BURNER ASSEMBLY

Primary High Temperature Limits S10 & S99

Information on primary high temperature limit switches for gas heat sections.

Flame Rollout Limits S47, S69

Details on flame rollout limit switches and their safety function.

Combustion Air Prove Switches S18, S45

Description of combustion air prove switches monitoring inducer operation.

COMBUSTION AIR COMPONENTS

Gas Valves GV1 & GV3

Description of the two-stage redundant gas valves.

Spark Electrodes

Details on the spark electrode assembly for ignition.

CHARGING

Refrigerant Charge and Check - Fin/Tube Coil

Procedure for checking and charging the refrigerant system.

PLACEMENT AND INSTALLATION

START-UP OPERATION

Preliminary and Seasonal Checks

Pre-operation checks and seasonal maintenance recommendations.

Cooling Start-up

Steps for initiating cooling operation for LDT units.

Heating Startup

Procedures for starting the unit in heating mode.

FOR YOUR SAFETY READ BEFORE LIGHTING

SYSTEMS SERVICE CHECKS

Gas Piping

Guidelines for gas piping installation and testing.

Testing Gas Piping

Procedures for testing gas piping for leaks and pressure.

Testing Gas Supply Pressure

Method for testing the unit's gas supply pressure.

Manifold Pressure Adjustment Procedure

Steps for checking and adjusting gas manifold pressure.

GAS FLOW AND BURNER OPERATION

Flame Sensing

Explanation of flame sensing and measurement procedures.

MAINTENANCE

Filters

Recommendations for checking, cleaning, or replacing air filters.

Electrical

Electrical checks for loose connections, voltage, and amp draw.

ACCESSORIES

Roof Curbs

Details on roof curb options, including hybrid and standard types.

Transitions

Information on optional supply/return transitions for use with roof curbs.

ECONOMIZER MODES

TMP MODE (SENSIBLE TEMPERATURE)

Explanation of the economizer's sensible temperature control mode.

ODE MODE (OUTDOOR ENTHALPY)

Details on the economizer's outdoor enthalpy control mode.

DIF MODE (DIFFERENTIAL ENTHALPY)

Explanation of the economizer's differential enthalpy control mode.

GLO MODE (GLOBAL)

Description of the economizer's global control mode for EMS integration.

EXHAUST SYSTEMS

Gravity Exhaust Dampers

Information on gravity exhaust dampers for downflow and horizontal applications.

Power Exhaust Fans

Details on power exhaust fans used in downflow applications.

OPTIONAL COLD WEATHER KIT

CONTROL SYSTEMS

Blower Proving Switch S52

Function of the blower proving switch for monitoring blower operation.

Dirty Filter Switch S27

Details on the dirty filter switch sensing static pressure increase.

Indoor Air Quality (CO2) Sensor A63

Description of the indoor air quality sensor for monitoring CO2 levels.

Drain Pan Overflow Switch S149

Function of the drain pan overflow switch to interrupt cooling.

WIRELESS SENSOR NETWORK

Bipolar Ionizer

Details on the Needlepoint Bipolar Ionizer (NBPI) kit.

MULTI-STAGED BLOWER

Design Specifications

Guidelines for setting up blower CFM based on design specifications.

Set Maximum CFM

Procedure for determining and setting the highest blower CFM.

Set Blower Speeds

Instructions for setting blower speeds via the Unit Controller menu.

Set Damper Minimum Position

How to set minimum damper positions for ventilation air volumes.

Inverter Bypass Option

Information on configuring the inverter bypass for constant air volume.

UNIT OPERATION

Manual Supply Air VFD Bypass

Steps for manually bypassing the VFD for constant air volume operation.

WIRING DIAGRAMS AND SEQUENCE OF OPERATION

GAS HEAT DIAGRAM

Visual representation of the gas heat system wiring.

SEQUENCE OF OPERATION GAS HEAT LDT156/240

HEAT PUMP HEAT

Sequence of operation for heat pump heating mode.

FIRST STAGE HEAT

Sequence of operation for first stage gas heat.

SECOND STAGE HEAT

Sequence of operation for second stage gas heat.

THERMOSTAT

ECONOMIZER

SEQUENCE OF OPERATION LDT156/180/240

ECONOMIZER OPERATION

Sequence of operation for the economizer system.

1ST STAGE COOLING

Sequence of operation for first stage cooling.

2ND STAGE COOLING

Sequence of operation for second stage cooling.

BLOWER OPERATION With By Pass

Sequence for blower operation with VFD bypass.

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