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Lennox Merit Series 14HPX User Manual

Lennox Merit Series 14HPX
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11/09 506377−01
*2P1109* *P506377-01*
Page 1
2009 Lennox Industries Inc.
Dallas, Texas, USA
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause personal injury, loss of life, or
damage to property.
Installation and service must be performed by a licensed
professional installer (or equivalent) or a service agency.
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of
refrigerant (CFCs, HCFCs and HFCs) as of July 1, 1992.
Approved methods of recovery, recycling or reclaiming
must be followed. Fines and/or incarceration may be
levied for noncompliance.
IMPORTANT
This unit must be matched with an indoor coil as
specified in Lennox Engineering Handbook. Coils
previously charged with HCFC−22 must be flushed.
WARNING
Electric Shock Hazard. Can cause injury
or death. Unit must be grounded in
accordance with national and local
codes.
Line voltage is present at all components
when unit is not in operation on units with
single-pole contactors. Disconnect all
remote electric power supplies before
opening access panel. Unit may have
multiple power supplies.
INSTALLATION
INSTRUCTIONS
Merit
®
Series 14HPX Units
HEAT PUMP UNITS
506377−01
11/09
Supersedes 505,243M
TABLE OF CONTENTS
Shipping and Packing List 1. . . . . . . . . . . . . . . . . . . . . . . .
General 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unit Dimensions 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Typical Unit Parts Arrangement 2. . . . . . . . . . . . . . . . . . .
Model Number Identification 3. . . . . . . . . . . . . . . . . . . . . .
General Information 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Gauge Set and Service Valves 3. . . . . . . . . . .
Recovering Refrigerant from Existing System 5. . . . . . .
New Outdoor Unit Placement 6. . . . . . . . . . . . . . . . . . . . .
New or Replacement Line Set 6. . . . . . . . . . . . . . . . . . . . .
Metering Devices and Flushing the System 10. . . . . . . .
Testing for Leaks 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Evacuating the System 12. . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Connections 13. . . . . . . . . . . . . . . . . . . . . . . . . .
Servicing Unit Delivered Void of Charge 16. . . . . . . . . . .
Start−Up 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Refrigerant 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing and Installing Louvers 21. . . . . . . . . . . . . . . . .
System Operation 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Defrost System 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Start−Up and Performance Checklist 28. . . . . . . . . . . . . .
Shipping and Packing List
Check the unit components for shipping damage. If you
find any damage, immediately contact the last carrier.
1 − Assembled 14HPX outdoor unit
General
The Merit
®
14HPX model is designed for use with
HFC−410A refrigerant only. This unit must be installed with
an approved indoor air handler or coil. See the Lennox
14HPX Engineering Handbook for approved indoor
component matchups.
IMPORTANT
This model is designed for use in expansion valve
systems only. An indoor expansion valve approved for
use with HFC−410A refrigerant must be ordered
separately, and installed prior to operating the system.
Litho U.S.A.
Question and Answer IconNeed help?

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Lennox Merit Series 14HPX Specifications

General IconGeneral
HSPF8.2
CompressorSingle-Stage
RefrigerantR-410A
Energy Star CertifiedNo
Compressor TypeSingle-stage
Cooling Capacity (BTU/h)24, 000 - 60, 000
Heating Capacity (BTU/h)24, 000 - 60, 000
Warranty5-Year Limited Parts
Efficiency RatingUp to 14 SEER

Summary

General

Shipping and Packing List

Verify unit contents and check for shipping damage upon receipt.

General Information

Instructions are a general guide and must comply with all national and local codes.

Unit Dimensions

Typical Unit Parts Arrangement

Diagram showing the location of key components within the outdoor unit.

Model Number Identification

Operating Gauge Set and Service Valves

Guidance on using manifold gauge sets and operating service valves for system checks.

Torque Requirements

Specifies correct torque values for fasteners to ensure proper assembly and prevent leaks.

Service Valves

Recovering Refrigerant from Existing System

New Outdoor Unit Placement

New or Replacement Line Set

Line Set Installation

Brazing Connections

Metering Devices and Flushing the System

Leak Testing the System

Evacuating the System

Electrical

24VAC Transformer

Information on the 24VAC transformer used for low-voltage control power.

Install Thermostat

Guidelines for selecting an appropriate location for thermostat installation.

Routing High Voltage/ Ground and Control Wiring

Typical Control Wiring

Diagrams illustrating common control wiring configurations for thermostat and unit connections.

Servicing Units Delivered Void of Charge

Start-Up

Steps to follow for initiating the unit's operation after installation or service.

Adding or Removing Refrigerant

Checking Indoor Airflow over Evaporator Coil using Delta-T Chart

Method for measuring and adjusting indoor airflow based on temperature differential.

Weigh In

Subcooling Method

Procedure for verifying refrigerant charge by measuring subcooling in cooling or heating modes.

Removing and Installing Louvers

System Operation

Defrost System

Details the operation of the defrost system, including sensors and control logic.

Defrost System Sensors

Defrost Temperature Termination Shunt (Jumper) Pins

Operational Description

Covers the operational modes (normal, calibration, defrost) of the defrost control board.

Test

DEFROST BOARD DIAGNOSTICS

Maintenance

General maintenance checks recommended for the system, often performed by a dealer.

Outdoor Unit Maintenance

Indoor Unit Maintenance

Recommended maintenance for the indoor unit, focusing on filters, blower, and connections.

Thermostat Operation

Heat Pump Operation

14HPX Check List

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