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Lennox ML195UH 045XP24B

Lennox ML195UH 045XP24B
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© 2014 Lennox Industries Inc.
Litho U.S.A.
Corp. 1035-L7
ML195UH
Service Literature
Revised 03-2014
ML195UH SERIES UNITS
ML195UH series units are high-efficiency gas furnaces
manufactured with Lennox DuralokPlust aluminized steel
clamshell-type heat exchangers, with a stainless steel con
densing coil. ML195UH units are available in heating input
capacities of 44,000 to 132,000 Btuh (13 to 38.6 kW) and
cooling applications from 2 through 5 tons (7.0 through
17.6 kW). Refer to Engineering Handbook for proper siz
ing.
Units are factory equipped for use with natural gas. A kit is
available for conversion to LPG operation. All ML195UH
units are equipped with a hot surface ignition system. The
gas valve is redundant to assure safety shut-off as required
by C.S.A.
The heat exchanger, burners and manifold assembly can
be removed for inspection and service. The maintenance
section gives a detailed description on how this is done.
All specifications are subject to change. Procedures out
lined in this manual are presented as a recommendation
only and do not supersede or replace local or state codes.
WARNING
Electric shock hazard. Can cause injury
or death. Before attempting to perform
any service or maintenance, turn the
electrical power to unit OFF at discon
nect switch(es). Unit may have multiple
power supplies.
Table of Contents
Specifications 2.................................
Optional Accessories 3..........................
Blower Performance Data 4......................
I-Unit Components 7............................
II Placement and Installation 20....................
III-Start-Up 45...................................
IV-Heating System Service Checks 46..............
V-Typical Operating Conditions 48.................
VI-Maintenance 49...............................
VII-Sequence of Operation 52.....................
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, person
al injury or loss of life. Installation and service must
be performed by a licensed professional HVAC in
staller (or equivalent), service agency or the gas sup
plier.
WARNING
Sharp edges.
Be careful when servicing unit to avoid sharp edges
which may result in personal injury.
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Lennox ML195UH 045XP24B Specifications

General IconGeneral
BrandLennox
ModelML195UH 045XP24B
CategoryFurnace
TypeGas
Efficiency95% AFUE
StagesSingle-Stage
Ignition SystemHot Surface Ignition
Input BTU44, 000 BTU/h
Output BTU42, 000 BTU/h
Vent TypeDirect Vent
Warranty5-Year Limited Warranty on covered components

Summary

UNIT INFORMATION

ML195 UH Series Units

Overview of the ML195UH series high-efficiency gas furnaces.

Safety Warnings

Critical safety warnings regarding electric shock, installation, and sharp edges.

SPECIFICATIONS

Unit Specifications Breakdown

Detailed specifications including performance, connections, blower, electrical, and shipping data.

OPTIONAL ACCESSORIES

Accessory Categories

Lists and categorizes optional accessories like cabinet, drain, filter, and termination kits.

BLOWER DATA

Blower Performance Data

Air volume and wattage data for various blower speeds and static pressures.

BLOWER DATA (Continued)

Additional Blower Performance Data

Continued air volume and wattage data for different blower speeds and static pressures.

ML195 UH PARTS IDENTIFICATION

I-UNIT COMPONENTS

Control Box Components

Details on the transformer, door interlock switch, and integrated ignition control.

Component Safety Warnings

Safety warnings for electrical shock and electrostatic discharge when handling components.

Fan Control

DIAGNOSTIC CODES

LED Diagnostic Codes Table

Table detailing LED flash codes for troubleshooting furnace operation.

Integrated Ignition Control

Control Terminal Designations and Diagnostics

Terminal designations, diagnostic codes, and wiring information for the ignition control.

Control and Ignition Diagrams

Fan Time Control

Fan Off Time Adjustments and Settings

Information on adjusting heating and cooling fan off delay settings for comfort.

Furnace Twinning

B-Heating Components

Heating Components Overview

Details on flame rollout switches, limit control, burners, heat exchanger, and gas valve.

Flame Sensor and Ignitor

Measuring Flame Signal Procedure

IGNITOR CHECKS

Ignitor Resistance and Voltage Checks

Procedures for checking ignitor resistance and voltage, including test steps.

Combustion Air Inducer & Header Box

Inducer Orifice Size Specification

Table listing combustion air inducer orifice sizes for different unit models.

Combustion Air Pressure Switch

Pressure Switch Set Points

Table specifying pressure switch set points based on altitude.

Blower Compartment Components

Blower Motor and Capacitor

Description and identification of the blower motor and capacitor.

II-PLACEMENT AND INSTALLATION

Combustion, Ventilation Air Requirements

Guidelines for providing adequate air for combustion and ventilation.

Furnace Installation Safety Warnings

Cautions regarding corrosive atmospheres and air supply for safe operation.

Space Requirements for Installation

Defines unconfined and confined space requirements for furnace installation.

Indoor & Outdoor Air Supply Requirements

Piping and Fittings Specifications

Pipe & Fittings Installation Notes

Important notes on using PVC/CPVC/ABS pipe, primer, and solvent cement.

Outdoor Termination Usage

Joint Cementing Procedure

Explosion Danger Warning

Venting Practices and Guidelines

Exhaust Discharge Safety Cautions

Cautions regarding exhaust discharge into stacks and positive pressure vent pipes.

Vent Piping Guidelines

Vent Pipe Sizing Process and Minimum Lengths

Steps for sizing vent pipe and table for minimum vent pipe lengths.

Maximum Allowable Vent Length Table

Maximum Allowable Vent Length Table (Continued)

Maximum Allowable Exhaust Vent Lengths Table

Exhaust Pipe Connection Diagrams

Air Intake Pipe Connection Diagrams

Intake Piping Installation Procedures

Intake Pipe Connection Diagrams

Diagrams for upflow and horizontal non-direct vent intake pipe connections.

Confined Space Ventilation and Vent Terminations

Combustion Air Intake Safety Caution

Caution regarding sizing inlet air openings when combustion air is from an exhaust-serviced space.

Maximum Allowable Exhaust Vent Pipe Length

Pipe Insulation Diagram

Diagram illustrating pipe insulation placement in unconditioned spaces.

Vent Termination Clearances - Non-Direct Vent

Non-Direct Vent Clearances Diagram

Diagram showing clearances for non-direct vent terminations in USA and Canada.

Vent Termination Clearances - Direct Vent

Direct Vent Clearances Diagram

Diagram showing clearances for direct vent terminations in USA and Canada.

Direct Vent Exhaust Piping Terminations

Exhaust Pipe Termination Size Reduction and Diagrams

Table for size reduction and diagrams for direct vent exhaust terminations.

Direct Vent Termination Diagrams

Field Fabricated Wall Termination

Field Fabricated Termination Diagrams

Diagrams and guidelines for field-fabricated wall terminations.

Non-Direct Vent Exhaust Piping Terminations

Non-Direct Vent Termination Diagrams

Diagrams for non-direct vent exhaust piping terminations.

Condensate Piping Installation

Evaporator Coil Drain Connections

Separate Drain Diagrams

Diagrams for separate drain connections with evaporator coils.

Evaporator Coil - Separate Drain (Horizontal)

Separate Drain Horizontal Diagram

Diagram illustrating separate drain connection for horizontal evaporator coils.

Evaporator Coil - Common Drain Connections

Common Drain Diagrams

Diagrams for common drain connections with evaporator coils (upflow/horizontal).

Combined Drains Important Note

Note regarding venting A/C condensate drain outlet for furnace pressure switch operation.

Trap Drain Assembly - 34 PVC

34 PVC Drain Assembly Details

Diagrams and instructions for assembling 3/4" PVC condensate trap and drain.

Trap Drain Assembly - 12 PVC

12 PVC Drain Assembly Details

Diagrams and instructions for assembling 1/2" PVC condensate trap and drain.

III-START-UP

Start-Up Checks and Procedures

Covers preliminary checks, heating start-up, gas valve operation, and failure to operate.

Fire or Explosion Hazard Warning

Critical warning about potential fire or explosion if instructions are not followed exactly.

IV-HEATING SYSTEM SERVICE CHECKS

Gas Piping and Leak Testing

Information on gas piping, flexible connectors, and leak testing procedures.

Gas Pressure Testing Procedures

Procedures for testing gas supply and manifold pressures for proper operation.

Gas System Pressure Tables

Proper Ground and Voltage Checks

Voltage Check Procedures

Steps to check voltage between Line Neutral and 'C' terminal, and Line Hot and Neutral.

V-TYPICAL OPERATING CHARACTERISTICS

Blower Operation and Temperature Rise

General blower operation dependent on thermostat and temperature rise requirements.

VI-MAINTENANCE

Maintenance Safety Warning

Critical safety warning before performing any maintenance on the furnace.

Component Maintenance Procedures

Filters Maintenance and Sizing

Instructions for inspecting, cleaning, or replacing furnace air filters.

VII-WIRING DIAGRAM AND SEQUENCE OF OPERATION

Wiring Diagram and Component Charts

Wiring diagram for control 100973 and associated component charts.

Heating Sequence of Operation Flow Chart

Normal and Abnormal Heating Modes

Flow chart detailing normal and abnormal heating sequences based on control logic.

Heating Sequence Continued

Cooling Sequence of Operation Flow Chart

Normal and Abnormal Cooling Modes

Flow chart detailing normal and abnormal cooling sequences based on control logic.

Continuous Fan Sequence of Operation

ML195 UH Wiring Diagram - Control 103085

Blower Speed and Jackplug Charts

Charts related to blower speeds and jackplug connections for control 103085.

Heating Sequence of Operation Flow Chart - Control 103085

Normal and Abnormal Heating Modes

Flow chart detailing normal and abnormal heating sequences for control 103085.

Heating Sequence Continued

Cooling and Continuous Fan Sequences

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