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TABLE 25
Air Orice Replacement
Capacity Production Dicult Igniting (Need less combustion air)
Two-Stage Models Air Production Size (Part #) Catalog Number Air Orice Size (Part #) Catalog Number
060 0.880 (28) 23A31 0.860 (05) 25B19
080 1.030 (30) 24G44 1.000 (02) 19X30
100 1.160 (29) 23A32 1.140 (24) 22J97
Gray Coupling
Air Orice
Air Intake Coupling
Loosen Clamps
Air Orice Location -05 and later models
Aluminum Elbow
Pressure Switch
With Bracket
FIGURE 23
Air Orice Replacement -05 Models
Do not replace the air orice until the problem has been
determined. If the unit has diculty igniting the air orice
is oversized and brings in too much combustion air. If the
unit ignites but with loud resonance, go to Troubleshoot-
ing. The air orice is located inside the gray coupling be-
tween the clamps. See gure 23 for air orice location.
1 - Turn o the electrical power and gas supply to the
furnace.
2 - Remove the air pressure tubing from the tting on
the aluminum elbow and air intake coupling.
3 - Use a 5/16” nut driver to loosen the clamp on the
right side of the gray coupling.
4 - Remove the four screws on the aluminum elbow,
make note of the pressure switch bracket location.
It may be necessary to disconnect the gas pipe to
the gas valve before removing the screws.
5 - Remove the air orice. Check the “Part” number
stamped on the air orice. See table 25. If incorrect
replace with proper air orice. Repeat manifold
check. If air orice is correct then it must be
replaced. See table 25 for replacement.
6 - Reinstall the air orice on the right side of the
coupling and push rmly into place.
7 - . Reinstall aluminum elbow with the four screws
removed from step 4. Make sure the gray coupling
is fully seated again the aluminum elbow and the
pressure switch bracket is in the correct location.
The bracket should be under the screw head
and not under the ange on the aluminum elbow.
Tighten clamp to secure the gray coupling. Reinstall
the gas pipe to gas valve.
8 - Reconnect the air pressure tubing.
9 - Repeat manifold and system operating pressure
check. If unit ignites and manifold and system
operating pressures are correct, move on to
combustion check. If unit still does not ignite or
ignites with loud resonance go to Troubleshooting.