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Leuze electronic MLC 530 User Manual

Leuze electronic MLC 530
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MLC 530
Safety light curtains
SAFE IMPLEMENTATION AND OPERATION
Original operating instructions
EN 2013/09 - 700141
We reserve the right to
make technical changes

Table of Contents

Other manuals for Leuze electronic MLC 530

Questions and Answers:

Leuze electronic MLC 530 Specifications

General IconGeneral
TypeLight Curtain
SeriesMLC 500
Resolution14 mm, 30 mm
Protection RatingIP65, IP67
Current Consumption≤ 200 mA
ConnectionM12 connector
Housing MaterialAluminum
Safety LevelType 4
Supply Voltage24 V DC
Operating Temperature-30°C to +55°C

Summary

Leuze MLC 530 Safety Light Curtains

Safe Implementation and Operation Guidelines

Guidelines for safe use and installation of the safety sensor.

About This Document

Symbols, Signal Words, and Abbreviations

Explains warning symbols, signal words, and abbreviations used in the manual.

Checklists

Checklists for initial start-up and periodic testing procedures.

Safety

Approved Purpose and Foreseeable Improper Operation

Defines correct usage and potential misuse scenarios for the safety sensor.

Proper Use and Competent Person Requirements

Details correct application, misuse, and personnel qualifications.

Responsibility for Safety

Outlines responsibilities of manufacturer and operator.

Disclaimer

Manufacturer's liability limitations and conditions for use.

Device Description

Device Overview and Model Series

Introduces the safety sensor series and different receiver classes.

Device Synchronization and Connection Technology

Explains optical sync and connector types for transmitter/receiver.

Display Elements and Transmitter Indicators

Describes LEDs on the transmitter and general display functions.

Receiver Indicators: LEDs and 7-Segment Display

Details LEDs and 7-segment display on the MLC 530 receiver.

7-Segment Display and Alignment Indicators

Explains 7-segment display functions and alignment indicators.

Functions

Start/Restart Interlock (RES) Function

Ensures safety circuits remain off until manual reset.

EDM Monitoring and Transmission Channel Changeover

Monitors switching elements and prevents sensor interference.

Range Reduction and Scan Modes

Adjusts range and selects scanning behavior for availability/response.

Linkage and Contact-Based Safety Circuits

Links OSSDs via external safety switches or electronic outputs.

Electronic OSSD Linkage and Blanking/Reduced Resolution

Connects OSSD outputs and allows objects to pass safely.

Fixed Blanking

Stationarily blanks fixed areas of the protective field.

Floating Blanking

Allows moving objects within blanked areas for operation.

Controlling Blanking and Reduced Resolution

Manages blanking via signals and allows objects of defined size to pass.

Timing Controlled Muting

Temporarily suppresses protective function for material transport.

Muting States: Partial, Restart, and Override

Manages muting states and resets/overrides.

Error Reset Procedures

Steps to reset the safety sensor after detecting faults.

Applications

Point of Operation Guarding Applications

Protects hands and fingers at machine operational points.

Access Guarding and Muting Applications

Monitors entry into danger zones and enables muting for transport.

Danger Zone Guarding Applications

Horizontal arrangement for protecting larger danger areas.

Mounting

Transmitter and Receiver Arrangement

Guidelines for positioning transmitter and receiver units.

Safety Distance Calculation Formulas (S, SRT)

Provides formulas for safety distance (S, SRT) based on EN ISO 13855.

Safety Distance SRO Calculation and CRO Data

Safety distance for access over field and additional distance values.

Minimum Distance to Reflective Surfaces

Prevents false triggering from reflections by maintaining minimum distances.

Safety Distance for Blanking and Reduced Resolution

Safety distance calculations considering blanking and reduced resolution.

Preventing Mutual Interference Between Adjacent Devices

Avoids optical crosstalk between adjacent safety sensors.

Arrangement of Muting Sensors

Muting Sensor Arrangement Basics and Warnings

Basic information and warnings for muting sensor installation.

Muting Sensor Selection and Minimum Distances

Guidance on selecting sensors and maintaining required distances.

Muting Sensor Placement, Distances, and Light Scanners

Typical arrangements, minimum distances, and light scanner placement.

Mounting the Safety Sensor

Suitable Mounting Locations and Preparation Checklist

Checklist for verifying proper mounting locations and preparations.

Directions of Movement for Sensor Alignment

Defines terms for sensor alignment adjustments (sliding, turning, tilting).

Fastening Methods and Machine Table Mounting

Describes various mounting brackets and direct table mounting.

Mounting Accessories

AC-SCM8 Sensor Connection Module

Module for connecting sensors and controls locally.

Deflecting Mirrors for Multiple-Side Guarding

Redirects protective field for wider coverage using mirrors.

MLC-PS Protective Screen

Protects sensor screens from environmental damage.

Electrical Connection

MLC 500 Transmitter Electrical Pin Assignment

Details the pin configuration for the transmitter unit.

MLC 530 Receiver Electrical Pin Assignment

Details the pin configuration for the receiver unit.

AC-SCM8 Sensor Connection Module Pin Assignment

Pin assignment for the sensor connection module accessory.

Operating Modes

Operating Mode 1 Configuration Options

Configuration for fixed blanking and contact-based safety circuits.

Operating Mode 2 Configuration Options

Configuration for fixed blanking and OSSD linkage.

Operating Mode 3 Configuration Options

Configurable for blanking, resolution, and safety circuits.

Operating Mode 4 Configuration Options

Configuration for fixed blanking and timing controlled muting.

Operating Mode 6 Configuration Options

Configuration for fixed blanking and partial muting.

Starting Up the Device

Switching On and Initial Checks

Steps to power up the sensor and perform initial readiness checks.

Sensor and Mirror Alignment Procedures

Procedures for aligning the sensor and deflecting mirrors.

Unlocking Start/Restart Interlock and Muting Restart

Procedures for resetting interlocks and muting functions.

Teaching Fixed and Floating Blanking Areas

Procedures for teaching fixed and floating blanking areas.

Testing

Initial Start-up and Modification Testing

Checks before initial use and after modifications to the machine.

Initial Start-up and Modification Checklist

Detailed checklist for pre-operation and post-modification checks.

Periodic Testing by Competent Persons

Requirements for regular checks by qualified personnel.

Daily and Shift Operator Checks

Daily checks performed by the operator for safety.

Maintenance

Maintenance: Cleaning Procedures and Prerequisites

Instructions for cleaning sensor components and necessary precautions.

Rectifying the Fault

Troubleshooting Overview and Transmitter LED Displays

General fault diagnosis steps and transmitter LED indicators.

Receiver LED and 7-Segment Display Faults

Interpreting receiver LEDs and 7-segment display error messages.

7-Segment Display Error Messages

Detailed list of error codes, causes, and measures.

Disposing

Disposing: Electronic Component Disposal Regulations

Guidelines for safe disposal of electronic components.

Service and Support

Service and Support: Contact Information

Provides contact details for technical assistance and repairs.

Technical Data

Technical Data: General Specifications

Lists protective field, safety-relevant, and system data.

Technical Data: Transmitter, Receiver, and OSSD System Data

Details transmitter/receiver data and OSSD technical specifications.

Technical Data: Dimensions, Weight, and Response Time

Specifies physical size, weight, and operational timing parameters.

Technical Data: Dimensional Drawings of Mounting Accessories

Provides detailed drawings for various mounting brackets and hardware.

Ordering Information and Accessories

Ordering Information: Nomenclature and Part Descriptions

Explains product coding and provides examples for ordering.

Ordering Information: Accessory Lists (Cables, Connectors, Modules)

Lists available accessories like connection cables and modules.

Ordering Information: Laser Alignment Aids and Test Rods

Lists essential tools for sensor alignment and functional testing.

EC Declaration of Conformity

EC Declaration of Conformity: Manufacturer's Declaration

States compliance with EC directives and relevant standards.

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