Table of contents
2
PB1
2021-10-25
S023735
1 Introduction
3
1.1 Introduction.........................................................................................................................................
3
1.2 Handling and Recycling Materials ....................................................................................................
4
2 Pre-Treatment - First Steps
5
2.1 High Voltage Warning.........................................................................................................................
5
2.2 Assess for Hazards ............................................................................................................................
5
2.3 Identify Airbags ..................................................................................................................................
5
2.4 Isolate the 12 Volt and High Voltage Batteries.................................................................................
6
2.5 12 Volt Battery - Removal ..................................................................................................................
9
2.6 High Voltage Battery - Removal ........................................................................................................
11
3 Pre-Treatment
17
3.1 Air-Conditioning Refrigerant - Removal...........................................................................................
17
3.2 Tyres - Removal..................................................................................................................................
18
3.3 Gasoline Particulate Filter - Removal...............................................................................................
20
3.4 Brake Fluid - Removal........................................................................................................................
22
3.5 Power Steering Fluid - Removal .......................................................................................................
24
3.6 Fuel - Removal....................................................................................................................................
27
3.7 Vehicle Coolant - Removal ................................................................................................................
32
3.8 Windscreen Washer Fluid - Removal ...............................................................................................
35
3.9 Engine Oil - Removal .........................................................................................................................
37
3.10 Oil Filter Removal.............................................................................................................................
38
3.11 Final Drive Oil - Removal .................................................................................................................
40
3.12 Front Suspension Damper ..............................................................................................................
41
3.13 Rear Suspension Damper................................................................................................................
45
4 Parts to remove before dismantling
49
4.1 Glazing ................................................................................................................................................
49
4.2 Front Door Glass ................................................................................................................................
49
4.3 Windscreen .........................................................................................................................................
53
4.4 Door Mirror Glass...............................................................................................................................
55