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LEVC VN5 2021 - User Manual

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LEVC VN5
Conversion Manual
Date of publication: 07/2020
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Summary

General Information

Publication and Manual Information

Details on the manual's version, purpose, and accessing updates online.

How To Use This Manual

Guidance on navigating and utilizing the manual's content structure and linking.

Important Safety Instructions

Critical warnings, cautions, and notes for safe conversion procedures and vehicle integrity.

Technical Information and Support

Resources for requesting additional technical data like CAD files and workshop portal access.

Commercial and Legal Aspects

Definitions of terms like 'Converter' and 'Unique component' relevant to conversions.

Warranty and Type Approval

Information on LEVC vehicle warranties and Whole Vehicle Type Approval (WVTA).

Legal Obligations and Product Safety

Converter responsibilities regarding legal compliance and product safety directives.

Care Points

Essential operational considerations for maintaining vehicle integrity and performance.

Product Liability and Contact

Converter's liability for alterations and LEVC contact information for support.

Conversion Homologation

The converter's responsibility for obtaining required homologation certification.

Electromagnetic Compatibility (EMC)

Guidelines for preventing electromagnetic interference from installed equipment.

Vehicle Duty and Performance

How conversions impact vehicle duty cycles, range, and overall performance.

Ride and Handling Attributes

Factors affecting vehicle ride comfort and handling characteristics due to modifications.

Dismantling and De-Pollution

Environmental and recycling aspects integrated into the conversion process.

Jacking Procedures

Correct methods for safely using the vehicle's jacking points.

Lifting and NVH Guidelines

Safe lifting techniques and considerations for noise, vibration, and harshness (NVH).

Vehicle Storage and Transportation

Procedures for safely storing and transporting the vehicle, including precautions.

Battery Storage Recommendations

Guidelines for storing 12V and High Voltage (HV) batteries to minimize deterioration.

Regular Checks and Transportation

Routine checks for vehicle maintenance and safe transportation methods.

Load Space Dimensions

Specifications and measurements for the vehicle's cargo area.

Load Distribution and CoG

Principles for distributing weight and managing the center of gravity (CoG).

Centre of Gravity Height (CoG)

Understanding and measuring the vehicle's CoG height for stability.

CoG Height Calculation

Detailed steps and formulas for calculating the vehicle's center of gravity height.

Longitudinal CoG Position

Determining the vehicle's center of gravity along its length using weighing methods.

Body and Paint

Body Structure and Air Intakes

Guidelines for maintaining body integrity, drilling zones, and airflow to cooling.

Crash Structures and Parking Sensors

Protecting crash structures and avoiding obstruction of parking sensors.

Drill Zones and Passenger Compartment

Identifying safe drilling locations and safety considerations within the passenger cabin.

Load Space Floor Considerations

Precautions when working with the load space floor due to underlying components.

Load Space Wiring Details

Information on 12V wiring harnesses located in the left and right load spaces.

Load Space Doors and Roof

Details on rear door components, side door mechanisms, and roof mounting points.

Racking Systems Installation

Guidelines for securely fastening racking systems to the vehicle's structure.

Load Space Floor and Fasteners

Installing floor coverings and using tie-down/floor fasteners for securing loads.

Floor Vents and Load Space Panels

Permitted locations for floor vents and details on bulkhead panel installation.

Fuse Box and Battery Access

Ensuring access to the fuse box and 12V battery for service and maintenance.

Body Closures and Security

Handling door seals, security systems, and anti-theft locking mechanisms.

Interior Trim and Passenger Compartment

Procedures for removing interior trim and accessing the passenger cabin.

Seats and Safety Precautions

Guidelines for seat modification, seat covers, and airbag deployment safety.

Glass, Windshield and SRS

Information on glass, windshield sensors, and the Supplementary Restraint System (SRS).

Airbags and Pre-tensioners

Warnings and guidelines regarding airbags, pre-tensioners, and deployment areas.

Impact Sensors and SRS Control

Location and function of impact sensors and the SRS control module.

Seat Belt Systems and Warnings

Information on seat belts, their systems, and associated warning indicators.

Roof Installations and Corrosion

Mounting equipment on the roof and preventing corrosion on panels.

Frame and Body Mounting

Methods for securely mounting components to the vehicle frame and structure.

Under Body Protection and Corrosion

Protecting the underbody and preventing galvanic corrosion between dissimilar metals.

Rear Bumper Equipment

Guidelines for attaching components to the rear bumper cover or impact structure.

Electrical

High Voltage System Safety

Critical safety warnings and procedures for working with the High Voltage (HV) system.

Wiring Installation Guidelines

Best practices for installing new wiring harnesses, including routing and protection.

Electrical Installation and Connectors

Proper techniques for electrical connections, using connectors, and secondary protection.

Water Leakage and Harness Integrity

Preventing water ingress via wiring and maintaining harness integrity.

Wiring Specification

Details on wire types, conductor sizes, and resistance values for the vehicle harness.

Electromagnetic Interference (EMI)

Minimizing electrical interference with vehicle systems like ABS and traction control.

Wiring Through Panels

Safe methods for routing wires through vehicle panels using grommets.

Communications Network Overview

Introduction to the vehicle's communication network architecture and types.

CAN, LIN & MOST Networks

Details on Controller Area Network (CAN), Local Interconnect Network (LIN), and MOST.

APIX2 Communication Link

Specifics of the APIX2 serial, high-speed link for infotainment and driver information.

Charging System Operation

Information on charging the vehicle's 12V and High Voltage (HV) batteries.

Drive Modes and Electrical Conversions

How drive modes interact with electrical conversions and system operations.

Electric Motor Installation & Circuits

Guidelines for installing electric motors, relays, wiring, and fuses.

12 V Battery and Cables

Management, connection, and safety precautions for the 12V battery and cables.

Battery Monitoring and Climate Control

Battery Monitoring Sensor (BMS), battery guard, and climate control system details.

Instrument Panel and Controls

Information on the vehicle's instrument cluster, displays, and operator controls.

Horn and Engine Controls

Details on horn installation and electronic engine control system modifications.

Infotainment System Features

Operation of the touch screen display and rear view camera.

Exterior and Interior Lights

Information on operating and installing additional exterior and interior lights.

Cruise Control and Lane Departure

Operation of driver assistance features like cruise control and lane departure warning.

Entry Systems and Central Locking

Information on handles, locks, latches, and central locking/key-less entry systems.

Fuses, Relays and Fuse Box Locations

Identification and location of fuses, relays, and fuse boxes in the vehicle.

Engine Compartment Fuses

Detailed list and specifications of fuses located in the engine compartment.

Passenger Footwell Fuses

Detailed list and specifications of fuses located in the passenger footwell.

Load Space Fuses and Antennas

Fuse details for the load space and information regarding antenna installations.

Electrical Connectors and In-line Connector

Proper use of electrical connectors and the after-market in-line connector.

Ground Connections

Establishing secure and low-resistance ground points on the vehicle's structure.

Windshield Wiper System

Operation and maintenance guidelines for the windshield wiper system.

Chassis

Suspension and Wheels;Tyres

Guidelines for suspension components, wheels, and tyre specifications.

Tyre Specification and TPMS

Details on tyre specifications, wheel clearance, and Tyre Pressure Monitoring System.

Brake System Overview

Information on the brake system, including testing requirements and ESC certification.

Parking Brake and AEB System

Operation of the parking brake and Autonomous Emergency Braking (AEB) system.

Powertrain

Engine and Cooling System

Details on the engine, its operation, and the vehicle's cooling system.

Accessory Drive and Exhaust System

Information on accessory drives, exhaust system modifications, and heat shields.

Fuel System and GPF

Fuel system operation, Gasoline Particulate Filter (GPF) guidelines, and warnings.

LEVC VN5 2021 Specifications

General IconGeneral
BrandLEVC
ModelVN5 2021
CategoryAutomobile
LanguageEnglish

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