Table of contents
S023074 PA1
2020-05-12
1
1 General Information
3
1.1 About This Publication ......................................................................................................................
3
1.2 About This Manual .............................................................................................................................
3
1.3 Commercial and Legal Aspects ........................................................................................................
4
1.4 Contact Information ...........................................................................................................................
7
1.5 Conversion Homologation.................................................................................................................
7
1.6 Electromagnetic Compatibility (EMC) ..............................................................................................
8
1.7 Vehicle Duty Guidelines.....................................................................................................................
8
1.8 Dismantling and De-Pollution ...........................................................................................................
9
1.9 Jacking ................................................................................................................................................
9
1.10 Lifting.................................................................................................................................................
10
1.11 Noise Vibration and Harshness (NVH)............................................................................................
10
1.12 Vehicle Transportation Aids and Vehicle Storage.........................................................................
11
1.13 Load Space Dimensions..................................................................................................................
13
1.14 Load Distribution..............................................................................................................................
14
2 Body and Paint
19
2.1 Body ....................................................................................................................................................
19
2.2 Drill Zones...........................................................................................................................................
20
2.3 Racking Systems................................................................................................................................
26
2.4 Load space..........................................................................................................................................
27
2.5 Load Space Panels.............................................................................................................................
28
2.6 Body Closures ....................................................................................................................................
29
2.7 Interior Trim ........................................................................................................................................
31
2.8 Seats....................................................................................................................................................
32
2.9 Glass, Frames and Mechanisms.......................................................................................................
33
2.10 Supplementary Restraint System (SRS) ........................................................................................
33
2.11 Seat belt Systems.............................................................................................................................
37
2.12 Roof ...................................................................................................................................................
38
2.13 Corrosion Prevention.......................................................................................................................
39
2.14 Frame and Body Mounting ..............................................................................................................
39
3 Electrical
41
3.1 High Voltage System..........................................................................................................................
41
3.2 Wiring Installation ..............................................................................................................................
42
3.3 Communications Network .................................................................................................................
46
3.4 Charging System................................................................................................................................
50
3.5 12V Battery and Cables .....................................................................................................................
52
3.6 Climate Control System.....................................................................................................................
53
3.7 Instrument Panel, Displays and Operator Controls ........................................................................
53
3.8 Horn .....................................................................................................................................................
54
3.9 Electronic Engine Controls ...............................................................................................................
54