LEYBOLD Trivac D16A User Manual

LIST OF TABLES
Table
Title
Page
SECTION 4 - STARTING, OPERATING, AND MAINTAINING THE PUMP
4-' Technical Data ............................................................... .
12
SECTION 5 - DISASSEMBLY, CLEANING, AND ASSEMBLY INSTRUCTIONS
5-1 Rotor, Bearing, Shaft, and Vane Critical Dimensions ...................................... . 30
5-2 Parts Required for Installing Rotational Lock Bearing ..................................... .
32
SECTION 6 - TROUBLESHOOTING
6-1 Troubleshooting Chart .......................................................... .
43
LIST OF FIGURES
Figure
Title
Page
SECTION 1 - INTRODUCTION
Sketch 1-1 Pump Identification Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-1 Location ofthe Identification Plate, the Oil Fill Ports and the Oil Drain Ports. . . . . . .. . . . . . . . .. . . . .. . . . 4
SECTION 2 - PRINCIPLES OF OPERATION
Sketch 2-1 Cross Section of the Gas Ballast Valve on the DBAJAC through D90AJAC Extreme-Corrosive Service
Pumps ....................................................... :................................. 7
2-1 D4A Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5
2-2 High Vacuum-Stage Pump Cylinder with Rear End Plate Removed. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5
2-3 Gas Ballast Valve and Second Stage Pump Cylinder with Front End Plate Removed. . . . . . . . . . . . . . . . . .. 6
SECTION 5 - DISASSEMBLY, CLEANING, AND ASSEMBLY INSTRUCTIONS
5-1
5-2
5-3
5-4
5-5
5-6
5-7
5-8
5-9
5-lOA
5-10B
5-11
5-12
5-13
5-14
5-15
5-16
5-17
5-18
Assembled
Pump (D16A Pump Model Shown) .......................................... 16
Module Attached to Coupling Housing (D2A Pump Model Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 17
Module,
Side View (D2A Pump Model Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 18
Front End of Module Minus Coupling and Centrifugal Switch (D2A Pump Model Shown). . . . . . . . . . . . . .. 19
Removing the Cylindrical
Pins from the Module (D2A Pump Model Shown). . . . . . . . . . . . . . . . . . . . . . .. 20
Rear End of Module Minus the Disk (D2A Pump Model Shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20
High Vacuum Stage Pump Cylinder (D2A Pump Model Shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 21
Second Stage Pump Cylinder (D2A Pump Model Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 21
High Vacuum Stage Rotor Removed from the Shaft (D2A Pump Model Shown) .................... , 22
Cap End of Gas Ballast Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 23
Tube End
of Gas Ballast Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 23
Miscellaneous Disassembled
Parts ................................................... .
Removing
the Radial Shaft Seal from the End Plates (D2A Pump Model Shown) .................... .
24
25
D4A Module Showing Retaining Bracket and Valve Plate ................................... , 25
Removing
the Valve Stop and Plate (D2A Pump Model Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 26
Coupling Housing and Motor (D2A Pump Model Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 26
Removing
the Oil Level Glass from the Coupling Housing (D2A Pump Model Shown) . . . . . . . . . . . . . . . .. 27
Disassembled
Motor (D30A Motor Shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . .. 32
Rotors/Shaft/Center Bearing Plate Assembly (D2A Pump Shown). . . . . . . . . . . . . . . . . . . . . . . . .. 35
5-19 Driving the Long Cylindrical Pins that Align the HV Stage Cylinder and the Center Bearing
(D2A Pump Model Shown) ................................ :-; . . . . . . . . . . . . . . . . . . . . .. 36
5-20 Pulling the Second Stage Cylinder Tight Against the Center Bearing (D2A Pump Model Shown). . . . . . . . . .. 38
5-21 Driving the Short Cylindrical Pins that Align the Rear End Plate and the HV Stage Cylinder
(D2A Pump Model Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 39
5-22 Using a Shaft Sleeve to Install the Radial Shaft Seal into the Front End Plate (D2A Pump Model Shown) . . .. 40
5-23 Reassembling the Module to the Coupling Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 42
SECTION 7 - SPARE PARTS LIST
7-1
7-2
..,
Disassembled Pump (D2A Pump Model Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 56
Exploded Isometric Drawing of a D30A
Pump Model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 73
TRIVAC "A" Manual, Edition L
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LEYBOLD Trivac D16A Specifications

General

Brand	LEYBOLD
Model	Trivac D16A
Category	Water Pump
Language	English