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Single Zone Extended Piping Wall Mounted Engineering Manual
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Piping Materials and Handling
Pipes used for the refrigerant piping system must include the specified thickness, and the 
interior must be clean. 
While handling and storing,      do not bend or damage the pipes, and take care not to 
contaminate the interior with dust, moisture, etc.
Clean Airtight
No moisture should be inside the piping. No dust should be inside the piping. No leaks should occur.
Possible
Problems
- Significant hydrolysis of refrigerant oil.
- Refrigerant oil degradation.
- Poor insulation of the compressor.
- System does not operate properly.
- EEVs, capillary tubes are clogged.
- Refrigerant oil degradation.
- Poor insulation of the compressor.
- System does not operate properly.
- EEVs and capillary tubes become 
  clogged.
- Refrigerant gas leaks / shortages.
- Refrigerant oil degradation.
- Poor insulation of the compressor.
- System does not operate properly.
Solutions
- Remove moisture from the piping.
- Piping ends should remain capped until 
  connections are complete.
-       Do not install piping on a rainy day.
- Connect piping properly at the unit’s side.
- Remove caps only after the piping is 
  cut, the burrs are removed, and after 
  passing the piping through the walls.
- Evacuate system to a maximum of 500
  microns and insure the vacuum holds at
  that level for 1 hour.
- Remove dust from the piping.
- Piping ends should remain capped until 
  connections are complete.
- Connect piping properly at the side of 
  the unit.
- Remove caps only after the piping is cut 
  and burrs are removed.
- Retain the cap on the piping when
  passing it through walls, etc.
- Test system for air tightness.
- Perform brazing procedures that comply
  with all applicable standards.
- Perform flaring procedures that comply
 with all applicable standards.
- Perform flanging procedures that 
  comply with all applicable standards. 
- Ensure that refrigerant lines are pressure
  tested to 550 psig and hold for 24 hours.
Moisture
Dust
Leaks
Keep Pipes Capped While Storing.
Keep refrigerant pipe dry, clean, and airtight.
PIPING HANDLING