CHAPTER 5 FINAL DRIVE ATV SERVICE MANUAL 09.0
CHAPTER 5 FINAL DRIVE. 5-
8
(12-16N.m).
11. Install a new cotter pin. Tighten nut
slightly if necessary to align cotter pin holes.
12. Rotate hub and check for smooth
operation. Bend both ends of cotter pin
around end
13. Lightly grease a new O- ring and install
on hub cap.
14. Install hub cap.
15. Rotate hub. It should rotate smoothly
without binding or rough spots or side play.
16. Install brake caliper using new bolts
(Apply Loctite™ 242 (blue) to threads).
Tighten bolts to specified torque.
CAUTION
Always use new brake caliper
mounting bolts upon assembly.
12. Install wheel and wheel nuts and
tighten evenly in a cross pattern to
specified.
5.4 b. FRONT HUB BEARING REPLACEMENT 4X4 (ATV400-2 / ATV400-2B)
1. Remove outer snap ring.
2. Form the back side, tap on the outer
bearing race with a drift punch in the relief
as shown.
3. Drive bearing out evenly by tapping on
outer race only. Once bearing is at bottom
of casting, support casting on outer edges
so bearing can be removed.
4. Inspect bearing.
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