GENERAL
SERVICE MANUAL – ALPHA SL 65S
TABLE OF CONTENTS
1. GENERAL ................................................................................................................................. 6
ABOUT THIS SERVICE MANUAL ............................................................................................ 6
WHO IS THIS MANUAL FOR? .................................................................................................. 6
OTHER APPLICABLE DOCUMENTS ....................................................................................... 6
IN THE CASE OF DAMAGE CAUSED DURING TRANSPORTATION .................................... 6
SYMBOLS AND WARNING LABELS ........................................................................................ 7
CONVENTIONAL TERMS AND SYMBOLS .............................................................................. 8
COPYRIGHT .............................................................................................................................. 8
LIABILITY ................................................................................................................................... 8
SAFETY INSTRUCTIONS ......................................................................................................... 9
2. PROCEDURES ........................................................................................................................ 10
LIFTING THE BARFEED ......................................................................................................... 10
MOUNTING OF X-AXIS RETRACTION SYSTEM .................................................................. 11
MOUNTING OF Z-AXIS RETRACTION SYSTEM .................................................................. 12
POSITIONING ......................................................................................................................... 13
LEVELING ............................................................................................................................... 14
ALIGNMENT ............................................................................................................................ 17
CENTER ADJUSTMENT ......................................................................................................... 18
MOUNTING THE MAGAZINE ................................................................................................. 19
ANCHORING ........................................................................................................................... 23
PUSHER CHANGEOVER ....................................................................................................... 24
SETTING AUTOMATIC/MANUAL SEQUENCE ...................................................................... 25
BAR FEEDER IN AUTOMATIC MODE ................................................................................... 27
SWITCH THE BAR FEEDER INTO MANUAL SEQUENCE ................................................... 28
MAGAZINE STOPPING FINGERS ADJUSTMENT ................................................................ 28
3. MECHANICAL EQUIPMENT .................................................................................................. 30
LOADING SYSTEM ................................................................................................................. 30
FEEDING SYSTEM ................................................................................................................. 31
TRANSMISSION ...................................................................................................................... 32
PUSHER .................................................................................................................................. 33
V CHANNEL SET .................................................................................................................... 34
SPINDLE LINER ...................................................................................................................... 36
4. PNEUMATIC EQUIPMENT ..................................................................................................... 38
LAYOUT OF THE ELEMENTS ................................................................................................ 38
F.R.L COMBINATION UNIT (FILTERING-REGULATIION-LUBRICATION)........................... 39
ADJUSTING THE SERVICE PRESSURE .............................................................................. 39
SOLENOID VALVE MANIFOLD .............................................................................................. 39
MANUAL OPERATION ............................................................................................................ 40
AIR PRESSURE SWITCH SP0 ............................................................................................... 40
5. ELECTRICAL EQUIPMENT .................................................................................................... 42
SAFETY COMPONENTS ........................................................................................................ 42
SAFETY SWITCHES ............................................................................................................... 43
ELECTRICAL COMPONENTS ................................................................................................ 44
ELECTRICAL CABINET .......................................................................................................... 45
REMOTE CONTROL ............................................................................................................... 47
SERVO AMPLIFIER ................................................................................................................ 51
SAFETY RELAY ...................................................................................................................... 51
TRANSFORMERS ................................................................................................................... 52