Form 169018 2 Revision C
TABLE OF CONTENTS
INTRODUCTION ........................................................................................................................................................ 1
GENERAL SAFETY ................................................................................................................................................... 3
RECOMMENDED TORQUES ................................................................................................................................... 5
A. GENERAL ............................................................................................................................................... 5
B. SAE BOLTS ............................................................................................................................................ 5
C. METRIC BOLTS ..................................................................................................................................... 5
D. FLARE TYPE HYDRAULIC FITTINGS .................................................................................................. 6
E. O-RING TYPE HYDRAULIC FITTINGS ................................................................................................. 6
ENGLISH/METRIC EQUIVALENTS .......................................................................................................................... 7
DEFINITIONS ............................................................................................................................................................. 7
STEP 1. UNLOAD WINDROWER .......................................................................................................................... 8
A. TWO FORKLIFT METHOD .................................................................................................................... 8
B. SINGLE FORKLIFT METHOD ............................................................................................................... 9
I. METHOD 1 ........................................................................................................................................ 9
II. METHOD 2 ........................................................................................................................................ 9
STEP 2. REPOSITION RH LEG ........................................................................................................................... 11
STEP 3. INSTALL FRONT WHEELS ................................................................................................................... 12
STEP 4. REPOSITION CASTER WHEELS ......................................................................................................... 12
STEP 5. INSTALL STEPS .................................................................................................................................... 13
STEP 6. INSTALL CENTER-LINK ........................................................................................................................ 14
STEP 7. INSTALL BATTERIES ............................................................................................................................ 14
STEP 8. INSTALL AM/FM RADIO ........................................................................................................................ 16
STEP 9. INSTALL SLOW MOVING VEHICLE (SMV) SIGN ................................................................................ 17
STEP 10. ATTACH HEADER ................................................................................................................................. 18
A. HEADER ATTACHMENT - D SERIES ................................................................................................. 18
B. HEADER ATTACHMENT - A SERIES ................................................................................................. 24
C. HEADER ATTACHMENT - R SERIES ................................................................................................. 28
STEP 11. LUBRICATE MACHINE .......................................................................................................................... 32
STEP 12. PROGRAM CAB DISPLAY MODULE (CDM) ........................................................................................ 34
STEP 13. PERFORM PRE-DELIVERY CHECKS .................................................................................................. 40
A. FINAL DRIVE LUBRICANT LEVEL ...................................................................................................... 40
B. TIRE PRESSURES AND BALLAST REQUIREMENTS ....................................................................... 40
I. Tire Pressures ................................................................................................................................. 40
II. Ballast Requirements ...................................................................................................................... 40
C. ENGINE COOLANT ............................................................................................................................. 41
D. AIR CLEANER ...................................................................................................................................... 42
E. HYDRAULIC OIL LEVEL ...................................................................................................................... 42
F. FUEL SEPARATOR ............................................................................................................................. 43
G. GEAR BOX LUBRICANT LEVEL ......................................................................................................... 43
H. A/C COMPRESSOR BELT ................................................................................................................... 43
I. PERFORM SAFETY SYSTEM CHECKS ............................................................................................. 44
J. OPERATIONAL CHECKS .................................................................................................................... 45
I. ENGINE WARNING LIGHTS .......................................................................................................... 45
II. START ENGINE .............................................................................................................................. 45
III. GAUGES AND CDM DISPLAY ....................................................................................................... 47
IV. ELECTRICAL .................................................................................................................................. 47
V. ENGINE SPEED ............................................................................................................................. 47
VI. OPERATOR’S PRESENCE SYSTEM CHECKS ............................................................................ 47
VII. EXTERIOR LIGHTS ........................................................................................................................ 48
VIII. BEACON (If Installed) ..................................................................................................................... 49
IX. HORN .............................................................................................................................................. 49
X. INTERIOR LIGHTS ......................................................................................................................... 50
XI. A/C AND HEATER .......................................................................................................................... 50
K. MANUALS ............................................................................................................................................ 50
L. CAB INTERIOR .................................................................................................................................... 50
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