REPAIR INSTRUCTIONS
Page 197
Injection Nozzle Holder Insert
Replacement
[213 GB]
The injection nozzle holder insert is machined to
provide a press-fit in the cylinder head.
REMOVAL PROCEDURE
1. To remove the injection nozzle holder insert,
tap the ID with a 24 mm -3 tap to a depth of
approximately 1-1/2 inches.
2. Install nozzle sleeve (insert) puller J 42678
(2) to slide hammer J 2619-01 (1) or
equivalent as shown in Figure 201.
3. Thread the puller into the end of the nozzle
holder insert and use the slide hammer to
remove the insert.
201
Figure 201 — Removing Injection Nozzle Holder Insert
INSTALLATION PROCEDURE
1. Clean the nozzle insert bore in the cylinder
head and the contact surfaces with Loctite
®
Primer T.
2. Apply Loctite
®
620 to the cylinder head and
insert surfaces. Refer to Figure 202.
202
Figure 202 — Fuel-Injection Nozzle Insert
1. Slide Hammer J 2619-01 2. Sleeve Puller J 42678
5_106_00.bk Page 197 Friday, August 4, 2000 11:17 AM
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