Mahindra Thar CRDe - Page 54

Repair Manual MAN-00190
THAR CRDe BS-IV MAY 2012/Rev 1
The repair methods given by the manufacturer in this document are based on the technical specifications at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part or whole of the present
document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of
Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution© 2012 Mahindra & Mahindra Ltd.
Torque Specification
Description Torque Value
Bolt - Cylinder head
90Nm+ 60°+ 60° ( 66.4 Lbft+60°+ 60°)
Connecting rod cap Mounting bolts
45 Nm+ 90
°
( 33 Lbft +90
°
)
Main Bearing cap
168±17 Nm ( 123 ±12.5 Lbft)
Flywheel
90 Nm + 60
°
( 66 Lbft+ 60
°
)
Cranks shaft pulley
(apply oil on bolt before tightening)
90 Nm + 90°+ 90°
Cam sprocket mounting bolts
135
±
10 Nm
HPP Mounting Nut 30 ± 3 Nm
Idler Shaft Mounting Bolts
M8 X 1.25
M7 X 1.00
25 ± 3 Nm
15 ± 3 Nm
HPP sprocket lock nut
70 ± 5 Nm
Camshaft thrust Plate mounting Bolts
25 ± 3 Nm ( 18.4 ± 2.2 Lbft)
Viscous Fan clutch nut
45 ± 5 Nm
Injector holding clamping bolts
25 ± 3 Nm ( 18.4 ± 2.2 Lbft)
Front cover on crankcase
25 ± 3 Nm ( 18.4 ± 2.2 Lbft)
Oil jet Assembly bolt
M6
10 ± 1 Nm
Alternator Bracket bolts on Cylinder head
40 ± 5 Nm
Alternator brace bolt on alternator
bracket
32.5 ± 2.5 Nm
High Pressure Pipe – HPP to Rail
20±2 Nm
High Pressure Pipe to Injector 27 ± 2 Nm
High Pressure Pipe to rail 35 Nm
Rail mounting on intake manifold 22.5 ± 2.5 Nm
Phase Sensor Mounting on Ft. cover 8 ± 0.5 Nm
Damper Pulley Mounting Bolt
90 Nm +90°+ 90°
Chain Guide (Cam shaft to HPP)
Mounting Bolts
14 ± 1 Nm
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