Manitou 160 ATJ E3 - Page 147

3-35
E3/1
E3  FRONT AND REAR AXLE OIL
DRAIN  REPLACE
Set the platform on a horizontal surface with the
engine off and the differential oil still warm.
- Place a receptacle under the drain plugs 1 (Fig. E3/1:
front axle) and 3 (Fig. E3/3: rear axle).
- Remove the level and filling plugs 2 (Fig. E3/2: front
axle) and 4 (Fig. E3/4: rear axle) to ensure good
drainage.
Dispose of the drained oil in an environmen-
tally-friendly manner.
- Refit the drain plugs 1 (Fig. E3/1: front axle –
tightening torque 8 daNm) and 3 (Fig. E3/3: rear
axle) and tighten them.
- Refill with oil (see the LUBRICANTS section) via the
filling holes 2 (Fig. E3/2: front axle) and 4 (Fig. E3/4:
rear axle).
- The level is correct when the oil is flush with the hole.
- Check for any leaks from the drain plugs.
- Refit the drain and level plugs 2 (Fig. E3/2: front axle)
and 4 (Fig. E3/3: rear axle) and tighten them.
E4  DIFFERENTIAL OIL
DRAIN  REPLACE
Set the platform on a horizontal surface with the
engine off and the differential oil still warm.
- Place a receptacle under the drain plug 1 (Fig. E4/1)
and remove the filling plug 3 (Fig. E4/2) to ensure
good drainage.
- Refill with oil (see the LUBRICANTS section) via the
filling hole 3 (Fig. E4/2).
- The level is correct when the oil is flush with the hole
2 (Fig. E4/1).
- Refit the filling plug 3 (Fig. E4/2) and tighten it.
- Check the level via the hole 2 (Fig. E4/1).
E5  FRONT AND REAR WHEEL REDUCER OIL
DRAIN  REPLACE
Set the platform on a horizontal surface with the engine off and the reducers’ oil still warm.
- Drain and replace the oil of each of the front and rear wheel reducers.
- Set the drainage plug 1 (Fig. E5) to position A.
- Place a receptacle under the drain plug and unscrew it.
- Leave the oil to drain out completely.
Dispose of the drained oil in an environmentally-friendly manner.
- Set the drain hole to position B, i.e. to level hole.
- Refill with oil (see the LUBRICANTS section) via the level hole 1 (Fig. E5).
- The level is correct when the oil is flush with the hole.
- Refit the drain plug 1 (Fig. E5) and tighten it.
- Perform the same operation for each of the wheel reducers.
E3/3
E5
A
E3/2
E3/4
2
4
4
FRONT AXLE
REAR AXLE
B
1
1
3
E4/2
E4/1
3
1
2
FOR 160 ATJ E3: AND 180 ATJ 2 E3
647414 EN (27/05/2015)