Manitou 160 ATJ E3 - Page 148

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FOR 160 ATJ S E3:
E3/6
E3  FRONT AND REAR AXLE OIL
DRAIN  REPLACE
Set the lifting platform on a horizontal surface with the engine switched off and the differential
oil still warm.
- Place a receptacle under the drain plugs 1 (Fig. E3/6: front axle) (Fig. E3/7: rear axle).
- Remove the level and filling plug 2 (Fig. E3/6: front axle) (Fig. E3/7: rear axle) to ensure good drainage.
Dispose of the oil in an environmentally-friendly manner.
- Refit and tighten the drain plugs 1 (Fig. E3/6: front axle (tightening torque 8 daNm)) (Fig. E3/7:
rear axle (tightening torque 8 daNm)) and 3 (Fig. E3/8: differential (tightening torque 8 daNm))
- Top up with oil (See the LUBRICANTS section) via the filling hole 2 (Fig. E3/6: front axle) (Fig.
E3/7: rear axle).
- The level is correct when the oil is flush with the hole.
- Check for any leaks from the drain plugs.
- Refit and tighten the level and filling plug 2 (Fig. E3/6: front axle) (Fig. E3/7: rear axle) and 4 (Fig.
E3/8: differential) (tightening torque 6 daNm).
E4  DIFFERENTIAL OIL
DRAIN  REPLACE
Set the lifting platform on a horizontal surface with the engine switched off and the differential
oil still warm.
- Place a receptacle under the drain plug 3 and remove the level and filling plug 4 (Fig. E3/8:
differential).
- Refit and tighten the drain plugs 3 (Fig. E3/8: differential (tightening torque 8 daNm))
- Top up with oil (See the LUBRICANTS section) via the filling hole 4 (Fig. E3/8: differential).
- The level is correct when the oil is flush with the hole.
- Refit and tighten the level and filling plug 4 (Fig. E3/8: differential) (tightening torque 6 daNm).
E5  FRONT AND REAR WHEEL REDUCER OIL
DRAIN  REPLACE
Set the lifting platform on a horizontal surface with the engine switched off and the reducers’
oil still warm.
- Drain and replace the oil in each front wheel reducer.
- Set the drain plug 1 (Fig. E4) to position A.
- Place a receptacle under the drain plug and loosen the plug.
- Let the oil drain out completely.
Dispose of the oil in an environmentally-friendly manner.
- Set the drain hole to position B, i.e. to the level hole.
- Top up with oil (See the LUBRICANTS section) via the level hole 1 (Fig. E4).
- The level is correct when the oil is flush with the hole.
- Refit and tighten the drain plug 1 (Fig. E4) (tightening torque 8 daNm).
- Perform the same operation on each rear wheel reducer.
E3/7
E3/8
E4
1
2
1
2
3
4
1
A
B
647414 EN (27/05/2015)