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D - EVERY 500 HOURS OF SERVICE OR EVERY YEAR
Carry out the operations described previously as well as the following operations.
A maintenance warning is displayed at 480 hours on the help screen followed by a 20 hour countdown to reach
the 500 hour maintenance deadline. After this period, the help screen is displayed
, followed by the maintenance
key
. The maintenance then has to be performed.
NOTE: Once this maintenance has been conducted (D - EVERY 500 HOURS OF SERVICE), reset the maintenance counter
to 500 hours from the “XPRT > RESET > MAINT“ menu in the menu screen.
D1 – ENGINE OIL
DRAIN
D2 – ENGINE OIL FILTER
CHANGE
Place the lift truck on level ground, let the engine run at idle for a few minutes, then
stop the engine.
IMPORTANT
USE THE RECOMMENDED LUBRICANTS: Oil MANITOU GOLD "API CJ-4 ; ACEA E9"
Dispose of the drain oil in an ecological manner.
DRAINING THE OIL
- Open engine bonnet and the lower cover.
- Remove access panel 1.
- Place a container under drain plug 2 and unscrew the plug.
- Take drain hose 3.
- Place the end of the drain hose in the container and screw the hose fully to the
drain connector 2.
- Remove level and filling plug 4 to ensure that the oil is drained properly.
REPLACEMENT OF THE FILTER
- Unscrew and discard the engine oil filter 5, together with its seal.
- Clean the filter bracket with a clean, lint-free cloth.
- Lightly grease the new seal before refitting the new oil filter (see: 3 - MAINTENANCE:
FILTERS, CARTRIDGES AND BELTS) on its bracket.
- Tighten the oil filter (tightening torque 30 N.m).
FILLING UP THE OIL
- Remove, clean and refit drain hose 3.
- Replace and tighten the drain plug 2.
- Fill up with oil (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) through filler port 4.
- Wait a few minutes to allow the oil to flow into the sump.
- Start the engine and let it run for a few minutes.
- Check for possible leaks from the drain plug and the oil filter.
- Stop the engine, wait a few minutes and check the correct level between the two
level marks on the dipstick 6.
- Top up the level if necessary.
- Refit access panel 1.
NOTE: If the help screen
is displayed before the 500 hour maintenance,
replace the engine oil. This is due to a large number of automatic exhaust
particle filter regenerations and “stationary lift truck“ exhaust particle filter
regenerations.
After replacing the oil, delete the help screen
from the “XPRT >
RESET > OIL“ menu in the menu screen.
4
6
1
3
2
5
647104 (13/06/2016)
MT 835 / 1135 / 1335 ST3B