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MARUTI SUZUKI
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MARUTI SUZUKI Zen User Manual
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6F-14
IGNITION SYSTEM
SH410
SPECIAL T
OOLS
09913-7601
1
SUZUKI scan tool (T
ech. 1A) kit
1.
Storage case
2.
Operator’s manual
3.
T
ech. 1A
4.
DLC cable (14/26 pin,
09931-76040)
5.
T
est lead/probe
6.
Power source cable
7.
DLC cable adaptor
8.
Self-test adaptor
Mass storage cartridge
09931-76030
16/14 pin DLC cable
313
315
Table of Contents
Maintenance and Lubrication
20
Default Chapter
20
Table of Contents
20
Periodic Maintenance Schedule
21
0B-2 Maintenance and Lubrication
21
Maintenance Service
24
Engine
24
Ignition System
29
Fuel System
29
Emission Control System
30
Brake
31
Chassis and Body
32
Final Inspection
37
Recommended Fluids and Lubricants
38
Section 1B Air Conditioning (Optional)
39
General Description
40
Refrigerant Flow of Air Conditioning System
40
Major Components and Location
41
Diagnosis
42
General Diagnosis Table
42
Diagnosis of Abnormal Noise
44
Quickly Checking of Refrigerant Charge
46
Performance Diagnosis
47
Wiring Circuit
51
A/C System Inspection of ECM and Its Circuits
52
A/C Compressor Drive Belt Inspection
54
Refrigerant Recovery, Evacuation and Charging
55
Operation Procedure for Charging A/C with Refrigerant
55
Recovery
56
Evacuating
56
Charging
57
Removing Manifold Gauge Set
59
Leak-Testing Refrigerant System
59
Note
60
A/C Condenser Assembly
62
Condenser Cooling Fan Motor
63
Receiver/Dryer
64
Cooling Unit
66
Expansion Valve
68
A/C Evaporator Thermistor
70
Refrigerant Pipes and Hoses
71
A/C Switch
72
Dual Pressure Switch
72
A/C Condenser Cooling Fan Motor Relay and A/C Compressor Relay
73
Compressor Assembly
73
Magnet Clutch
76
Compressor
79
On-Vehicle Service
60
Required Service Materials
88
Special Tools
88
Section 6B Engine Cooling
207
General Description
208
Cooling System Circulation
208
Cooling Fan
209
ECT Sensor
209
Diagnosis
210
Maintenance
210
Coolant
210
Coolant Level 6B
211
Cooling System Service
211
Cooling System Flush and Refill
212
Water Pump Belt Tension
213
On-Vehicle Service
214
Cooling System Draining
214
Cooling Water Pipes or Hoses
214
Thermostat
215
Water Pump Belt
216
Radiator
217
Water Pump
218
Required Service Materials
219
Section 6C Engine Fuel
220
Fuel Tank
224
Fuel Pump
227
Section 6E1 Engine and Emission Control System
228
Default Chapter
230
Fuel Filter
230
Tank Pressure Control Valve
230
General Description
231
Fuel Return Line
231
Fuel Vapor Line
231
Air Intake System
231
Fuel Delivery System
231
Electronic Control System
232
Diagnosis
236
On-Board Diagnostic System
236
Precautions in Diagnosing Troubles
236
MIL Check
242
MIL Circuit Check 6E1-14
242
ECM (PCM) Power and Ground Circuit Check
243
Code No.11 (P0105) MAP Sensor Circuit 6E1-18
245
Code No.16 (P0500) VSS Circuit
252
Code No.19 (P0115) ECT Sensor Circuit 6E1-28
254
B-1 Fuel Pump and Its Circuit Check
257
B-2 Fuel Injector and Its Circuit Check
258
Fuel Pressure Check
259
B-4 Idle Air Control System Check
261
B-5 Evaporative Emission Control System Check
262
B-6 Engine Start Signal Check
263
A/C Control Signal Check (if Equipped)
265
B-9 Electric Load Signal Circuits Check
266
B-10 Fuel Cut Operation Check
267
Inspection of ECM (PCM) and Its Circuits
268
Voltage Check
268
Resistance Check
271
On-Vehicle Service
272
General
272
Accelerator Cable Adjustment
272
Air Intake System
275
Throttle Body
275
Fuel Delivery System
279
Fuel Pressure Inspection
279
Fuel Pump
280
Fuel Pressure Regulator
281
Fuel Injector
282
Electronic Control System
285
Ecm (Pcm)
285
TP Sensor
286
IAT Sensor
288
ECT Sensor
289
Main Relay
290
Oxygen Sensor
291
CMP Sensor
292
Fuel Cut Operation
292
Fuel Pump Relay
292
Radiator Fan Control Relay
293
Radiator Fan Control System
293
Radiator Fan Motor
293
EVAP Emission Control System
295
EVAP Canister Purge Valve
296
EVAP Canister
297
Tank Pressure Control Valve
298
PCV Hose
299
PCV System
299
PCV Valve
299
Special Tools
300
Section 6F Ignition System
301
General Description
302
Components
302
System Wiring
303
Diagnosis
304
Diagnostic Flow Table
304
On-Vehicle Service
306
Ignition Spark Test
306
High-Tension Cords
306
Spark Plugs
307
Noise Suppressor
308
Igniter
308
Ignition Coil
309
Distributor
309
Ignition Timing
310
Distributor Unit
312
Special Tools
314
Section 6G Cranking System
315
General Description
316
Cranking Circuit
316
Starting Motor Circuit
316
Starting Motor
317
Diagnosis
318
Unit Repair Overhaul
320
Dismounting and Remounting
320
Disassembly
320
Reassembly
321
Inspection
322
Performance Test
325
Hold-In Test
325
Pull-In Test
325
No-Load Performance Test
326
Pinion Return Test
326
Specifications
327
Special Tool
327
Required Service Material
327
Section 6H Charging System
328
General Description
329
Battery
329
Generator
331
Diagnosis
333
Battery
333
Generator
334
ON-VEHICLE SERVICE Battery
337
Jump Starting in Case of Emergency with Auxiliary (Booster) Battery
337
Removal
338
Handling
338
Installation
338
Generator
339
Removal
339
Generator/Water Pump Drive Belt
340
Belt Tension Inspection
340
Installation
340
Removal
340
Unit Repair Overhaul
341
Generator
341
Disassembly
342
Inspection
344
Replace Brush
346
Assembly
347
Specifications
349
4
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MARUTI SUZUKI Zen Specifications
General
Brand
MARUTI SUZUKI
Model
Zen
Category
Automobile
Language
English
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