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MasterCool COMMANDER4000

MasterCool COMMANDER4000
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R1234yf RECOVERY/RECYCLE/RECHARGE
Operating Instructions
WARNING!!
Do not stop the recovery process. Permanent damage will occur that could void the warranty.
COMMANDER4000
COMMANDER4000-X
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MasterCool COMMANDER4000 Specifications

General IconGeneral
BrandMasterCool
ModelCOMMANDER4000
CategoryTest Equipment
LanguageEnglish

Summary

R1234 yf RecoveryRecycleRecharge Operations

Equipment Identification

Identifies the COMMANDER4000 and COMMANDER4000-X models.

Critical Operating Warning

Warns against stopping the recovery process to prevent damage.

Introduction and Safety Overview

Introduction to the Machine

Explains machine compliance, SAE J2843, and user expectations.

Safety Summary Guidelines

Provides guidelines for safe system operation.

General Safety Information

Emphasizes reading and following all safety instructions carefully.

Hazard Safety Precautions

Electrical Shock Hazards

Details risks and precautions related to electric shock.

Motion Hazards

Addresses dangers of moving engine parts and vehicles.

Fume Hazards

Warns about discomfort, illness, and death from fumes.

HeatFreezing Hazards

Explains risks of refrigerant exposure and tissue damage.

Advanced Safety and Certification

ExplosionFlame Hazards

Covers risks associated with alternative refrigerants and fire.

Additional Safety Information

Lists standards and provides cautions on air pressure and certification.

Technician Certification Requirements

Requires EPA Section 609 certification for technicians.

Warranty and Operational Principles

Product Warranty Information

Outlines the product warranty period, coverage, and exclusions.

General Machine Information

Provides machine dimensions, weight, and noise level.

Principles of Operation

Explains the machine's core functions of recovery, recycling, and purging.

Machine Components

Basic Components Identification

Identifies and describes the main parts of the machine using figures.

User Interface: Main Menu and Status

Accessing the Main Menu

Explains how to access the main menu and its options.

Status Screen Overview

Details the information displayed on the status screen (Tank, Oil, Info).

Status Details and Vacuum Pump Maintenance

Vacuum Pump Oil Service

Instructions for filling and servicing the vacuum pump oil.

Operational Data Display

Shows recovered refrigerant, charge, and oil injection totals.

Settings Menu Introduction

Introduces the settings menu for machine customization.

System Settings Configuration

Time and Date Adjustment

Guides on setting the machine's time and date.

Language Selection Options

Allows choosing from multiple programmed languages.

Unit Measurement Customization

Customizes pressure, temperature, volume, and weight units.

Connectivity and Maintenance Introduction

Wi-Fi Setup Procedure

Connects the machine to the internet for updates and communication.

Printer Configuration

Sets up the header for printed reports.

Routine Maintenance Overview

Lists required routine maintenance tasks for the machine.

Detailed Maintenance Procedures

Tank Filling and Purge Functions

Details internal tank filling and manual purging of NCG.

Filter Replacement Guidance

Guides on checking filter life and replacing the internal filter.

Utilities and System Tools

Covers unit conversion charts and service technician tools.

Hose Flushing Procedure

Describes flushing hoses when switching between vehicle types.

System Checks and Initial Setup

Refrigerant Identification Process

Ensures correct refrigerant type for system safety.

Software and Document Access

Guides on software updates and accessing manuals/videos.

Visual Indicator Lights Guide

Explains the meaning of different LED indicator lights on the machine.

Commander Machine Initial Setup

Step-by-step guide for first-time machine setup.

Machine Setup and Operation Modes

Internal Tank Filling Process

Detailed steps for filling the internal refrigerant tank.

Basic Operation Modes Introduction

Introduces automatic and manual operation modes.

Automatic Operation Procedure

Automatic Mode Selection

Choosing between automatic and manual operation for the vehicle.

Automatic Screen Setup

Displays steps for automatic operation: flushing, recovery, vacuum, etc.

Automatic Procedure Steps

Hybrid Hose Flushing Procedure

Flushing procedure for hybrid R1234yf systems.

Recovery Process Details

Preprogrammed recovery procedure, including identification.

Vacuum and Leak Test Setup

Setting vacuum time and configuring leak test parameters.

Refrigerant Charge Setup

Programming refrigerant charge amount or using database lookup.

Automatic Procedure Vehicle Interaction

Vehicle Car Selection Database

Database lookup for vehicle make, model, and year.

Connecting Couplers to Vehicle

Instructions for connecting high and low side couplers.

Automatic Procedure Execution Steps

Coupler and Valve Operation

Opening machine valves and couplers for process initiation.

Refrigerant Identification

Machine automatically identifies refrigerant before recovery.

Automatic Recovery Screen

Screen display during the automatic refrigerant recovery process.

Automatic Process Monitoring

Recovery Process Monitoring

Displays amount recovered, tank status, and waste oil.

VacuumLeak Test Execution

Details the vacuum and leak test phases of automatic operation.

Leak Test Failure Handling

Actions to take if the vacuum leak test fails.

Automatic Refrigerant Charge and Completion

Refrigerant Charge Process

Automatic charging of pre-programmed refrigerant amount.

End of Charge and Hose Clearing

Verifies AC pressures and clears hoses after charging.

Manual Operation Procedure Overview

Manual Mode Process Explanation

Explains individual process execution in manual mode.

Manual Hose Flush for Hybrid

Step-by-step guide for flushing hoses in hybrid mode.

Manual Recovery Process

Initiates and monitors the refrigerant recovery process manually.

Manual Procedure Steps

Manual Vacuum Process

Setting and performing the vacuum procedure.

Manual Refrigerant Charge

Programming and executing refrigerant charging manually.

Manual Procedure Completion and Support

Manual End of ChargeHose Clearing

Verifies pressures and clears hoses after manual charge.

Technical Service Contact

Provides contact information for Mastercool's technical service.

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