TABLE OF CONTENTS
2 Copyright © 2009 Mastervolt / May 2009 / Whisper 7/9.5/15/20 Ultra for mobile applications / US
Copyright © 2009 Mastervolt. All rights reserved.
Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written
permission of Mastervolt is prohibited.
TABLE OF CONTENTS:
1
INTRODUCTION.............................................................................................................................................................. 3
1.1 General .............................................................................................................................................................. 3
1.2 Generating sets for vehicles............................................................................................................................... 3
1.2.1 Marine and mobile generators........................................................................................................... 3
1.2.2 Why two radiators:............................................................................................................................. 4
1.2.3 Why the alternator should be cooled by water................................................................................... 4
2 INSTALLATION............................................................................................................................................................... 5
2.1 General .............................................................................................................................................................. 5
2.2 Location.............................................................................................................................................................. 5
2.3 Instructions for optimal sound and vibration insulation....................................................................................... 6
2.3.1 Further recommendations ................................................................................................................. 6
2.4 Ventilation........................................................................................................................................................... 6
2.4.1 General.............................................................................................................................................. 6
2.4.2 Air strainer element ........................................................................................................................... 7
2.5 Connections ....................................................................................................................................................... 7
2.5.1 Fuel supply...................................................................................................................................... 12
2.5.2 Radiator cooling .............................................................................................................................. 14
2.5.3 Dry exhaust system......................................................................................................................... 18
2.5.4 Electrical installation (12 Volt) ......................................................................................................... 20
2.5.5 AC power system (120 / 240 Volt)................................................................................................... 23
3 INSTALLATION SPECIFICATIONS.............................................................................................................................. 24
3.1 General ............................................................................................................................................................ 24
3.2 Commission table............................................................................................................................................. 24
3.3 Technical data.................................................................................................................................................. 25
3.4 Installation materials......................................................................................................................................... 26
4 DIAGRAMS & DRAWINGS ........................................................................................................................................... 33
4.1 Layout generator control for Whisper 7, 9.5 and 15 Ultra with 120VAC fan ..................................................... 33
4.2 Layout generator control for Whisper 7 Ultra with 12VDC fan.......................................................................... 34
4.3 Layout generator control for Whisper 7 Ultra with 24VDC fan.......................................................................... 35
4.4 Layout generator control for Whisper 20 Ultra with 120VAC fan...................................................................... 36
4.5 Wiring colours Whisper 7 Ultra, 9 Ultra and 15 Ultra........................................................................................ 37
4.6 Wiring colours Whisper 20 Ultra....................................................................................................................... 38
4.7 AC wiring diagram 120-240V / 60Hz ................................................................................................................ 39
4.8 Electrical diagram radiator fan control 120VAC................................................................................................ 40
4.9 Electrical diagram radiator fan control 12 / 24 VDC.......................................................................................... 41
4.10 Wiring diagram electronic governor (Standard for Whisper 7, 9.5 and 15 Ultra) .............................................. 42
4.11 Remote control panel drawings........................................................................................................................ 43
4.12 Dimensions Whisper 7 Ultra............................................................................................................................. 44
4.13 Dimensions Whisper 9.5 Ultra.......................................................................................................................... 45
4.14 Dimensions Whisper 15 Ultra........................................................................................................................... 46
4.15 Dimensions Whisper 20 Ultra........................................................................................................................... 47
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