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Mastervolt MASS COMBI 12/2500-100

Mastervolt MASS COMBI 12/2500-100
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USERS MANUAL / GEBRUIKERSHANDLEIDING / BETRIEBSANLEITUNG
MANUEL UTILISATEUR / MANUAL DE UTILIZACION / INSTRUZIONI PER L’USO
MASS COMBI
12/2500-100; 24/2500-60; 48/2500-35; 48/5000-70
SINE WAVE INVERTER/CHARGER COMBINATION
WITH GENERATOR / MAINS SUPPORT
MASTERVOLT
Snijdersbergweg 93,
1105 AN Amsterdam
The Netherlands
Tel.: +31-20-3422100
Fax.: +31-20-6971006
www.mastervolt.com
Copyright © 2010 Mastervolt , v 2.2 May 2010
ENGLISH: PAGE 1
NEDERLANDS: PAGINA 49
DEUTSCH: SEITE 97
FRANÇAIS: PAGINA 145
CASTELLANO: PÁGINA 193
ITALIANO: PÁGINA 241

Table of Contents

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Mastervolt MASS COMBI 12/2500-100 Specifications

General IconGeneral
BrandMastervolt
ModelMASS COMBI 12/2500-100
CategoryInverter
LanguageEnglish

Summary

General Information

Use of this Manual

Guideline for safe and effective operation and maintenance of the Mass Combi.

Guarantee Specifications

Details on product warranty, coverage, and limitations.

Validity of this Manual

Copyright, reproduction rights, and applicability to standard versions.

Quality

Information on unit testing and standard guarantee period.

Liability

Mastervolt's limitations of liability for damage and errors.

Identification Label

Location and importance of the unit's identification label.

Changes to the Mass Combi

Conditions for making modifications to the Mass Combi unit.

Safety Guidelines and Measures

Warnings and Symbols

Explanation of pictograms used for safety instructions and warnings.

Use for Intended Purpose

Specifies the approved applications and limitations for the Mass Combi.

Organizational Measures

User responsibilities including manual access and familiarity.

Maintenance & Repair

Procedures for safe maintenance and the use of original spare parts.

General Safety and Installation Precautions

Critical safety rules for installation and operation to prevent hazards.

Warning Regarding Life Support Applications

Restrictions on using the product in life support systems.

Warning Regarding the Use of Batteries

Hazards associated with battery discharge and charging, and proper installation.

How It Works

The Battery Charger

Details the electronic control and three-stage charging method (Bulk, Absorption, Float).

Three Step Plus Charge System

Explains the stages of battery charging and automatic switching.

Temperature Compensated Charging

How battery temperature affects charge voltage for optimal performance.

Connection of a Second Battery

Instructions for connecting a secondary battery for maintenance charge.

The Inverter

Functionality of the inverter providing regulated AC power from batteries.

Inverter General

Inverter capabilities, protection features, and energy efficiency.

Energy Saving Mode (Selectable)

Features to reduce battery consumption when the inverter is unloaded.

Operation Modes

Overview of different operational modes and their features.

Basic Operation

Describes inverter mode when no external AC is available.

The Transfer Switch

Explains the two AC outputs: SHORT BREAK and POWER.

Power Sharing Function (Selectable)

Feature to reduce charger output to prevent AC input overload.

Generator Mains Support Function (Selectable)

Adds inverter power to AC outputs when AC input is insufficient.

Power Support Function (Selectable)

Alternative to Generator/Mains support for increasing AC output power.

Summary of AC Operation Modes

Table summarizing AC operation modes and their DIP-switch settings.

Parallel Operation

How to connect two units to double inverter and charge power.

Remote Monitoring

Options for monitoring and controlling the Mass Combi remotely.

Remote Panel ICC

Details of the Inverter Charger Control (ICC) remote panel.

Remote Panel APC

Details of the AC Power Control (APC) remote panel for power sharing.

Masterlink MICC Panel

Advanced digital remote panel with additional monitoring features.

MasterBus-Serial Interface

Interface for connecting the Mass Combi to a MasterBus network.

Alarm Contacts

Information on alarm contacts and their functionality with voltage thresholds.

Operation

Indicators

Explanation of LED indicators on the front panel for status and failures.

Switching On and Off

Procedures for turning the Mass Combi on and off using the main switch.

Switching On

Steps to power up the unit and its initial behavior.

Switching Off

How to safely power down the Mass Combi.

Switching Ch. (Charger only)

Setting to operate only as a charger, useful for battery maintenance.

Protections

Overview of internal protections against overload, short circuit, etc.

Transfer Switch Overload Protection

Details on the thermal fuse protection for the transfer switch.

Output Overload or Short Circuit

How the unit reacts to output overloads or short circuits.

Overheating

Causes and behavior of the unit during overheating.

Under and Over Voltage

Protection mechanisms for AC and DC input voltage variations.

Maintenance

Simple maintenance requirements for the Mass Combi.

Problem Solving

Guidance on where to find solutions for issues.

Installation

Unpacking

Steps for unpacking and checking the product contents.

Environment

Environmental conditions and mounting stipulations for installation.

Wiring

General wiring instructions and AC wiring considerations.

AC-Wiring

Guidelines for selecting wire cross-sections and colors for AC connections.

DC Wiring

Instructions for DC cable connections, wire sizes, and color coding.

AC Safety Grounding

Procedures for ensuring proper AC safety grounding and neutral connection.

Things You Need

List of required components and tools for installation.

Removal of the Front Panel

Steps for safely removing the front panel.

Overview Connection Compartment

Diagram and labels for the connection compartment.

Mounting of the Cabinet

Step-by-step instructions for mounting the unit cabinet.

Wiring Instructions

General warnings and notes before starting wiring.

Wiring Instructions for One Mass Combi (Stand Alone Operation)

Detailed wiring steps for a single unit installation.

Wiring Instructions for Two Mass Combis (Parallel Operation)

Detailed wiring steps for parallel installation of two units.

Alarm Contacts

Description of alarm contacts and their terminal assignments.

Settings

Introduction to DIP-switch settings for configuration.

Settings

DIP Switch A

Configuration settings using DIP Switch A.

Parallel Mode

Setting DIP switches for Master/Slave configuration.

Output Frequency Inverter

Setting the output frequency for the inverter.

Energy Saving Mode

Adjusting energy saving features for different operating modes.

Battery Type

Setting the correct battery type for optimal charging.

Ground Relay

Configuration of the ground relay for inverter operation.

DIP Switch B

Configuration settings using DIP Switch B.

Power Sharing Function

Setting DIP switches to limit AC input current.

Power Support Function

Enabling the Power Support feature.

Generator Mains Support Function

Enabling the Generator/Mains support feature.

Setting for Power Quality at Incoming AC

Adjusting frequency window for AC input with distorted waveform.

CombiInverter Control

Remote control functionality based on DIP switch settings.

Equalize Mode

Instructions and warnings for using the equalize charging mode.

Start-up After Installation

Commissioning

Steps to follow for initial setup and activation of the Mass Combi.

Decommissioning

Procedures for safely taking the Mass Combi out of operation.

MasterBus

What Is MasterBus?

Introduction to the MasterBus data network and its benefits.

How to Set Up a MasterBus Network

Rules and guidelines for establishing a MasterBus network connection.

MasterBus: Monitoring and Configuration of the Mass Combi

Overview of monitoring and configuring the Mass Combi via MasterBus.

Monitoring

Parameters available for monitoring the Mass Combi's status.

Configuration

Parameters that can be configured via MasterBus network.

List of Event Sources

List of event sources that can initiate commands on the MasterBus.

List of Event Commands

List of event commands and data for initiating actions on MasterBus devices.

Trouble Shooting

Fault Indicators

Explanation of LEDs indicating failures and their causes.

Software Version

How to determine the software version using front panel LEDs.

Technical Data

Specifications Inverter

Detailed technical specifications for the inverter function.

Specifications Charger

Detailed technical specifications for the charger function.

Miscellaneous

Miscellaneous technical data including switch system and environmental specs.

Ordering Information

EC Declaration of Conformity

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