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McElroy TracStar 618 - User Manual

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Manual: T1210801 Revision: C 7/04
TracStar
®
No.28
TracStar
®
No.412
TracStar
®
No.618
Fusion Machines
Operator’s
Manual
Patent No’s. 5,814,182 6,212,748 6,212,747 6,021,832
(other patents pending)

Table of Contents

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Summary

Fusion Equipment Safety Guidelines

Understanding Safety Alerts

Explains hazard alert signs (DANGER, WARNING, CAUTION) and their meanings for safe operation.

Read and Understand Manual

Emphasizes the importance of reading and understanding safety and operation sections before use.

General Safety Practices

Provides general safety guidelines, advising users to listen, smell, feel, and report any unusual observations.

Fuel Handling Precautions

Details safety measures for handling flammable gasoline and diesel fuel, including ignition risks and ventilation.

Engine and Environment Safety

Warns about explosions from engines in hazardous environments and carbon monoxide risks from exhaust.

Explosion Proofing Hazards

Highlights that heaters, electric motors, and alternators are not explosion proof, posing risks in hazardous areas.

Battery Safety

Advises on battery hazards, including explosive hydrogen gas and corrosive sulfuric acid, and safe handling procedures.

Electrical Safety Measures

Stresses grounding, inspection of cords, and proper connection to power sources to prevent electric shock.

Mechanical Hazards

Warns about crush points in hydraulic jaws, sharp facer blades, and fluid injection hazards from hydraulic leaks.

Operational Area Safety

Covers safety precautions for operating near ditches, on inclines, and towing the machine.

Fusion Process Safety Procedures

Emphasizes following pipe manufacturer procedures, checking temperature, and using hearing protection.

Machine Operation Procedures

Pre-Operation Checks

Instructs to read the manual, check oil levels, and prepare for engine start.

Clamping Inserts and Pressure Checks

Explains how to install clamping inserts and check/adjust hydraulic pressure for fusion.

Pipe Facing Process

Describes how to face the pipe ends using the facer, including pressure adjustments and troubleshooting.

Heater Insertion and Temperature Check

Guides on positioning the carriage for heater insertion, checking temperature, and selecting fusion position.

Heater Installation and Pipe Heating

Details inserting the heater, verifying temperature, and the process of heating the pipe ends.

Pipe Fusing Procedure Steps

Explains the critical steps for fusing pipe ends, including heating, pressure, and cooling times.

Special Operations: In-Ditch Procedures

Removing Carriage from Chassis

Guides on safely removing the carriage assembly from the machine's chassis for ditch operations.

In-Ditch Fusion Joint Creation

Explains how to make a fusion joint when the machine is positioned in a ditch.

Special Operations: Saddle Fusion

Saddle Heater Adapter Installation

Details the process of installing heater and sidewall fusion heater adapters for saddle fusion.

Setting Saddle Fusion Pressure

Details how to check and set hydraulic pressure for heating and fusion during saddle operations.

Heating and Fusing Saddle Joint

Describes the process of heating and fusing the pipe and fitting for saddle joints.

Final Saddle Fusion Steps

Covers removing the heater, bringing parts together under pressure, and allowing the joint to cool.

Special Operations: Lifting the Machine

Heavy Load and Crush Point Warnings

Warns about the weight of the machine and pipe, and potential crush points during lifting.

Lifting Safety Guidelines

Emphasizes following regulations and avoiding carrying loads over people during lifting operations.

Fusion Pressure Calculation Guide

Hydraulic Fluids Selection Guide

TracStar No.28 Fusion Machine Specifications

TracStar No.412 Fusion Machine Specifications

TracStar No.618 Fusion Machine Specifications

McElroy TracStar 618 Specifications

General IconGeneral
BrandMcElroy
ModelTracStar 618
CategoryUtility Vehicle
LanguageEnglish

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