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McHale V Series User Manual

McHale V Series
129 pages
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McHale
Ballinrobe
Co. Mayo
F31 K138 Ireland
Tel: +353 94 9520300
Email: sales@mchale.net
Website: www.mchale.net
CLT01141_1.03
55
ISO 9001:2015
V6740 V6750 V8940 V8950
Baler
Operator Instruction Manual
Issue 2
(valid from serial number 808000)


Table of Contents

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McHale V Series Specifications

General IconGeneral
Pick-Up Width2.1 m
Bale DensityAdjustable
ModelV Series
TypeRound Baler
Bale Wrap SystemOptional

Summary

Warranty and Guarantee Information

Attention End User!

Important user information regarding machine registration and warranty voiding.

1 Introduction

Trained Operator Criteria

Details the required qualifications and training for machine operators.

Paper Consumption Reduction Advice

Advice on minimizing paper usage when printing documents.

2 Product Information

Designated Use of the Machine

Specifies the intended agricultural applications and limitations for the baler.

Loss of Machine Validity Note

Warning regarding alterations to safety equipment affecting machine validity.

Front View Component Identification

Identifies key components of the baler from the front perspective.

Rear View Component Identification

Identifies key components of the baler from the rear perspective.

General Specifications

Provides key dimensions, weights, and speed specifications for the baler models.

Tractor Specifications

Lists the required specifications for the tractor to operate the baler.

Machine Specifications

Details technical specifications of the baler, including bale chamber and pick-up width.

Tyre Specifications

Outlines tyre details, including field and road pressures.

Optional Equipment

Lists available optional equipment for the baler.

3 General Safety

Understanding Safety Information

Emphasizes understanding safety symbols like Warning, Caution, Note, and Environment.

Following Safety Instructions

Stresses reading manual, understanding decals, and ensuring operator instruction.

Careful Item Storage

Advice on storing attachments safely to prevent falling hazards.

Personal Protective Equipment (PPE)

Lists essential PPE for maintenance work and prohibits mobile phone use.

Emergency Preparedness

Recommends keeping first aid, fire extinguisher, and emergency numbers ready.

Avoiding Rotating Elements

Warns about entanglement risks with rotating parts and specifies safety precautions.

Trained Operator Criteria

Defines age-related and general requirements for operating the machine.

Operating the Machine Safely

Provides critical warnings about blockages and operating hazards.

Handling Fire Incidents

Offers a guideline procedure for dealing with a fire situation.

General Safety Warnings Summary

Highlights common causes of accidents and the importance of manual and safety rules.

Fire Prevention Measures

Advises on keeping the machine clean to reduce fire risk.

Personal Injury Prevention in Fires

Warns against attempting to extinguish advanced fires due to explosion risks.

Danger Zone Safety

Safety Before Repair or Reassembly

Specifies requirements for safe lifting gear during machine assembly.

Safety Precautions Before Operation

Lists crucial safety checks before operation, including substance influence and cover status.

Danger Zone Size Variation Note

Notes that the danger zone size may vary based on operating conditions.

Safety During Operation Guidelines

Provides precautions for operating on slopes, clearance, and avoiding moving parts.

Safety Before Public Road Travel

Details checks and requirements before operating the machine on public roads.

Safe Maintenance Practices

States that maintenance should follow the manual or be done by qualified persons.

Prohibition: Carrying People or Animals

Prohibits carrying persons or animals on the machine.

Maintenance Safety and Cleaning

Maintenance Safety Precautions

Covers personal safety, support, electrical/hydraulic safety, and general warnings during maintenance.

Tyre Inspection and Inflation

Recommends regular tyre inspection and correct inflation procedures.

Machine Cleaning Recommendations

Advises on regular cleaning, preferably using an air line.

Component Checks and Farm Safety

Bearing Wear and Damage Checks

Guides on checking bearings for wear or damage and listening for unusual noises.

Danger Zone Inspections During Operation

Details safety procedures for inspections within the danger zone while the machine is running.

Farm Safety for Children Guidelines

Provides essential safety guidelines for children on farms.

Lightning Strike Danger Precautions

Stopping Work During Lightning Risk

Advises to stop all work if lightning is a risk.

Safe Stopping During Traveling Lightning

Recommends finding a safe place to stop if lightning occurs while travelling.

Post-Lightning Risk Actions

Advises against leaving the cab or starting work until lightning risk has passed.

4 Specific Safety Warnings

Electronic Safety Warnings

Covers warnings related to electronic components and potential electromagnetic interference.

Hydraulic Safety Warnings

Details safety precautions for the hydraulic system, including pressure limits and hose checks.

Noise Level Considerations

Discusses noise levels during operation and recommendations for reducing exposure.

Fire Prevention Precautions

Outlines precautions to prevent fires, including awareness of inflammable crops and flammable materials.

Special Safety Devices and Instructions

Explains procedures for maintenance and the design of machine covers.

Bale Chamber Maintenance Safety

Details safety for working on the bale chamber and handling sharp knives.

Net Roll and Knife Safety

Warns about the sharpness of the netter knife.

Safety Decal Locations

Shows the placement of safety decals on the front and side of the machine.

Explanation of Safety Warnings and Instructions

Explains the meaning of various safety decals found on the machine.

Operation and Maintenance Safety Guidelines

Covers daily checks, operation, maintenance safety, and tractor shutdown procedures.

Hydraulic System Safety Precautions

Warnings regarding hydraulic accumulators, crush areas, and road use disconnections.

PTO and Joint Safety Limits

Safety advice for PTO shaft adjustments, wheel direction, and joint angle limits.

Lubrication and Safety Device Instructions

Covers chain oil, chamber door locks, jacking points, and PTO speed limits.

Serial Number Plate Information

Explains the content and meaning of each field on the machine's serial number plate.

Machine Lifting Guidelines and Safety

Provides instructions and safety warnings for lifting the machine safely.

Jacking Guidelines and Safety

Details safe procedures for jacking the machine, including support requirements.

Hydraulic Jack Safety Warning

Warns against relying only on a hydraulic jack and recommends additional support.

5 Tractor Requirements & Preparation

Tractor Requirements Checklist

Lists essential requirements for the tractor, including hitch, spools, and PTO shaft.

Tractor Hydraulic Oil Quality Note

Advises using good quality oil and regular filter changes for the tractor's hydraulic system.

Control Box Installation Procedure

Explains how to install the electronic control box in the tractor cab.

Attaching to the Tractor Drawbar

Details the procedure for attaching the baler to the tractor's drawbar.

Electrical Power Supply Caution

Warning about using only the specified power supply for the control system.

Tractor Drawbar Compatibility Caution

Advises checking compatibility between tractor drawbar and machine coupling.

Preventing Unauthorized Use with Padlock

Describes how to use a padlock to prevent unauthorized use of the machine.

Attaching Break-away Brake System

Explains the function and attachment of the break-away brake system.

Attaching the PTO Shaft Safely

Details the correct procedure for attaching the PTO shaft and safety precautions.

Hand Brake Release Before Moving

Reminder to release the hand brake before moving the machine.

PTO Guarding Integrity Warning

Stresses the importance of intact PTO guarding to prevent serious injury.

Correct PTO Speed Selection

Warns about selecting the correct PTO speed to avoid gearbox damage.

Making Tractor Connections

Lists the required hydraulic and electrical connections for attaching the baler to the tractor.

Hydraulic Hose Connection Safety Warning

Critical warning to turn off the tractor before connecting hydraulic hoses.

Connecting the Control Box

Provides instructions for connecting the control box to the tractor's power supply.

Free Flow Tank Return Warning

Emphasizes the necessity of a free-flow tank return connection to prevent damage.

Control Box Power Supply Caution (24V)

Warns against connecting the control box to a power supply exceeding 12 V.

Lighting System Connection and Check

Explains lighting system connection and pre-road travel check.

6 Machine Requirements & Preparation

Net Requirements Specifications

Details the specifications for high-quality net rolls suitable for the machine.

Recommended Minimum Net Turns

Advises on the minimum number of net layers based on crop conditions.

Net Roll Care and Storage

Provides guidance on protecting net rolls from damage and moisture.

Burning Plastics Health Hazards

Warns about health hazards and environmental impact of burning plastics.

Netting System Maintenance

Instructions for cleaning and maintaining the netting system components.

Loading and Operating the Netter

Covers procedures for loading net rolls and operating the netter system.

Net Handling and Knife Safety

Advises caution with heavy rolls, glove use for knives, and safety reminders.

Procedure for Changing or Fitting Net Rolls

Step-by-step guide for replacing or fitting a net roll onto the machine.

Post Net Roll Replacement Procedures

Describes the process after replacing the net roll and resuming baling.

Net Layer Adjustment Settings

Explains how to adjust the number of net layers applied to a bale.

Net Setting Adjustments and Mode Preference

Details net setting adjustments, crop type considerations, and mode preferences.

Chopper Unit Knives (V6750/ V8950)

Instructions for installing and removing chopper unit knives.

Knife Installation and Safety Warnings

Covers correct installation, protective gloves, and removal procedures.

Knife Removal and Alignment Checks

Covers knife/blank removal, lever operation, and checking knife engagement.

Knife Alignment and Safety Reminders

Checks knife alignment, lever return, and compartment door safety.

Knife Storage and Sharpening

Explains knife storage, sharpening procedures, and warnings against grinding disks.

6.3 Automatic Lubrication System

Describes automatic oiling and manual greasing systems, including adding oil.

Manual Greasing System Details

Explains manual greasing points and intervals using centralized grease blocks.

6.3.3 Optional Automatic Greasing System

Covers the optional automatic greasing system and replacing cartridges.

Additional Greasing Points and Procedures

Details additional grease points and procedures for cartridge rotation and lube count reset.

Tension Arm Lock and Oil Pump Adjustment

Explains tension arm lock operation and oil pump adjustment procedures.

Oil Pump Delivery Adjustment

Details how to adjust oil pump delivery rates and ranges.

6.4 Gearbox Oil Maintenance

Covers gearbox oil draining, filling, and disposal procedures.

6.5 Tyre Inflation Pressures

Lists recommended tyre pressures for field and road use and weekly check reminder.

6.6 Wheel Chocks Usage and Safety

Explains wheel chock purpose, location, and safety warnings.

6.7 Drawbar & PTO Shaft Stand Usage

Details usage of drawbar stands and emphasizes solid footing.

Drawbar Adjustment Procedures

Explains drawbar adjustment and warns about qualified personnel requirement.

6.9 PTO Shaft Adjustment & Maintenance

Covers PTO shaft adjustment, maintenance, and safety warnings.

PTO Shaft Fitting and Angle Limits

Procedure for fitting PTO shafts and maintaining angle limits to prevent damage.

PTO Shaft Greasing Quantities and Intervals

Shows recommended grease quantities and intervals for PTO shaft points.

7 Electronic Control System

Control Box Softkey Functions

Explains the use of softkeys for navigation and function selection on the control box.

Control Box Functions Overview

Details the functions of each button on the control box in Manual and Automatic modes.

Machine Specification Settings

Guides on setting machine specifications like twine or knives via the control box.

Net or Twine Selection Option

Explains how to select between net and twine binding options.

Control Box Displays and Features

Describes the initial display, working display, and softkey functionality.

Machine Operating Modes (MAN, AUTO, SEMI)

Explains the Manual, Automatic, and Semi modes of operation.

Bale Formation and Full Bale Warnings

Describes bale formation, diameter increase, and full bale warnings.

Manual Mode Operation Details

Details manual net feeding and cutting procedures.

Automatic Mode Operation Details

Explains automatic net feeding and cutting.

Semi Mode Operation for Netting

Describes Semi mode operation for netting, useful on hills.

Main Working Screen Information

Details information on the main screen and accessing extra data.

Unblocking the Machine Floor Procedure

Provides steps for unblocking the machine's floor.

Knife Operation (V6750/ V8950)

Instructions for raising/lowering knives and monitoring pressure.

High Knife Pressure Baling Warning

Critical warning against baling with excessively high knife pressure.

Bale Shape Indicator Functionality

Explains bale shape indicators and their use in steering.

Counters Menu Overview and Functions

Manages bale and lube counters, subtotals, and grand totals.

Control Unit Setup Options

Allows adjustment of controller settings like contrast, clock, and volume.

7.5 Warning Messages

Lists and explains various warning messages displayed on the control unit.

8 Road Traffic Safety & Operation

Pre-Road Travel Inspection Checklist

Lists essential checks and procedures before operating the baler on public roads.

Road Travel Inspection Caution

Emphasizes the necessity of a thorough inspection before road travel.

Wheel Area and Brake Hub Checks

Advises checking wheel areas and brake hubs for crop material buildup.

Transport Position Checks for Wheels and Stands

Instruction to fix pick-up guide wheels and secure PTO stands for transport.

Break-away Brake System Operation

Explains the function and activation of the break-away brake system.

Hand Brake Release for Movement Caution

Reminder to release the hand brake before moving the machine.

9 Field Operation & Machine Adjustments

Break-in Period Recommendations

Recommends a break-in period for the machine and subsequent chain adjustments.

Importance of Swath Preparation

Highlights the importance of proper swath preparation for optimal baling.

Swath Width Factor in Bale Formation

States that swath width is key for proper bale formation.

Pick-up Reel Height Adjustment Guide

Details how to adjust the pick-up reel height for optimal ground contour following.

Float Position for Pick-up Reel Height

Crucial instruction to set the spool lever to float position for height adjustment.

Pick-up Tine Wear and Tear Warning

Warns about potential tine breakage and wear from setting the pick-up too low.

Crop Roller and Finger Adjustment

Explains how to adjust the crop roller and fingers for smooth crop flow.

Machine Unblocking System Operation

Describes the unblocking system and procedures for clearing blockages.

Chopping System Operation (V6750/ V8950)

Details the chopping system, knife options, and operation.

Warning: Approach to Pick-up Reel

Strong warning against approaching the pick-up reel while it's rotating.

Selectable Knives Operation (V6750/ V8950)

Explains the selection and operation of optional selectable knives.

Knife Pressure Monitoring (V6750/ V8950)

Describes how knife position and pressure are monitored and displayed.

High Knife Pressure Baling Warning

Critical warning against baling with excessively high knife pressure.

9.9 Netting System Operation

Details the automatic netting cycle, including beeps and net cutting.

9.10 Bale Density Gauge Explanation

Explains the bale density gauge and how pressure relates to bale density.

Setting Bale Density Pressure

Guides on setting bale density pressure based on crop type and desired density.

Maximum Bale Density Pressure Warning

Warning against exceeding the maximum bale density pressure.

Net Tension Gauge Functionality

Explains the net tension gauge and its relation to net stretch and bale shape.

9.13 Chamber Door Lock Usage

Details the use of the chamber door lock for safety during maintenance.

Baling Chamber Work Safety Warning

General safety warning before working inside the baling chamber.

9.14 Tension Arm Lock Mechanism

Explains the tension arm lock mechanism for releasing belt pressure during maintenance.

Tension Arm Lock Operation Procedure

Step-by-step guide to operating the tension arm lock.

Chamber Door Lock Engagement Caution

Crucial reminder to lock the chamber door before starting work inside.

9.15 Brake Overview (If Fitted)

Describes hand brake and air brake systems.

Air Brake System Hose Connections

Details connecting and disconnecting air brake hoses.

Moving Machine Without Air Brakes

Procedure for moving the machine without an air brake system.

Tractor Connection Required for Movement

Warning that movement procedure is for emergency use when attached to tractor.

Hydraulic Brakes (Optional) System

Describes the optional hydraulic drum brake system and tractor connection.

Brake Drum Work Qualification Warning

Critical warning that brake drum work requires qualified personnel.

9.15.4 Brake Adjustment Procedure

Essential safety precautions and step-by-step guide for checking and adjusting brakes.

9.15.5 Brake Maintenance Procedures

Routine maintenance for air brakes, hoses, and cables.

9.16 Adjusting Pick-up Float Springs

Details how to adjust pick-up float springs for optimal ground contour following.

Pick-up Float Spring Adjustment Methods

Explains adjustment methods for Type A and Type B float springs.

Float Position for Spool Control Lever

Crucial reminder to set the spool control lever to float position.

9.17 Chain Adjustments

Emphasizes the importance of properly tensioned drive chains.

Main Drive Chain Adjustment Procedure

Details how to adjust the main drive chain tension.

Lower Drive Chain Adjustment Procedure

Explains how to adjust the lower drive chain tension.

Pick-up Reel Tine Chain Adjustment Guide

Guides on adjusting the pick-up reel tine chain.

Reel Drive Chain Adjustment Procedure

Details how to adjust the reel drive chain tension.

Rotor Duplex Chain Adjustment Procedure

Explains how to adjust the rotor duplex chain tension.

9.18 Adjusting Belt Alignment

Describes belt tracking and when adjustment might be needed.

Safety First Before Belt Adjustment

Critical safety warning before approaching the machine for adjustments.

Initial Steps for Belt Alignment Procedure

Initial steps for belt alignment, including chamber preparation.

Belt Alignment Checks and Roller Adjustment

Checks door rollers, belt movement, and adjusts tracking roller.

Belt Alignment Adjustment Process

Final tightening, running machine to check tracking, and alignment confirmation.

10 Machine Maintenance

Importance of Preventative Maintenance

Importance of preventative maintenance for machine upkeep.

Immediate Replacement of Faulty Components

Emphasizes immediate replacement of faulty components.

Maintenance Intervals Overview

Lists maintenance intervals for ensuring machine longevity and safety.

First 5 Working Hours Maintenance Tasks

Specific checks and adjustments required within the first 5 working hours.

Safety: Wear PPE & Follow Instructions

Crucial safety reminder regarding PPE and following instructions.

Danger Zone Inspections During Operation Safety

Strict safety protocol for inspections within the danger zone while the machine is running.

Daily Maintenance Checks Summary

Daily maintenance checks and greasing tasks.

Weekly, Monthly, and Annual Maintenance

Lists weekly, monthly, and annual maintenance tasks.

End of Season Cleaning Procedure

Procedure for cleaning the machine at the end of the season.

10.2 Net Tension Pump Operation

Indicates low oil for the net tension pump and provides safety/environmental rules.

10.3 Tightening Torque Values

Provides tables of recommended torque values for various fasteners.

Torque Value Notes for Materials/Finishes

Note regarding torque values for different materials or finishes.

11 Storage

11.1 End of Season Storage Procedures

Comprehensive instructions for preparing the machine for storage at the end of the season.

11.2 Start of Season Preparation Checklist

Checklist of tasks required to prepare the machine for the start of the season.

12 Troubleshooting

Troubleshooting Section Overview

Introduction to the troubleshooting section and how to use it.

Pick-up Slip Clutch Issues

Common issues and solutions related to the pick-up slip clutch.

PTO Slip Clutch Issues

Common issues and solutions related to the PTO slip clutch.

Chamber Pressure Loss Troubleshooting

Troubleshooting steps for issues with chamber pressure loss.

Machine Fails to Cut Net Troubleshooting

Solutions for problems where the machine fails to cut the net.

Incorrect Net Cutting Troubleshooting

Troubleshooting steps when the net is not cut correctly.

Bale Rotation and Intake Issues

Common problems and solutions related to bale rotation and intake.

Bale Quality and Density Issues

Troubleshooting common issues affecting bale quality and density.

Automatic Cycle Net Feeding Issues

Solutions for problems with net feeding during automatic operation.

Greaser System Malfunction Troubleshooting

Troubleshooting steps if the greasing system is not functioning.

Drop Floor Movement Issues

Solutions for when the drop floor movement is restricted.

Excessive Horsepower Usage During Chopping

Troubleshooting excessive horsepower usage during chopping.

Knives Not Staying Up During Chopping

Solutions for knives not staying in the up position during chopping.

Low or Dropping Knife Pressure Troubleshooting

Addresses issues with low or dropping knife pressure.

High Knife Pressure Troubleshooting

Troubleshooting problems related to excessively high knife pressure.

Chopper Knives Movement Issues

Solutions for chopper knives failing to activate or disengage.

13 Certification & Warranty

Declaration of Conformity Explanation

Explains the Declaration of Conformity and its validity.

Pre-Delivery Inspection (PDI) Form Details

Details the Pre-Delivery Inspection form and its checks.

Ownership Change Pre-Checks Procedure

Guidelines for pre-sale checks during ownership transfer.

Limited Warranty Information

Information on the limited warranty conditions for the product.

14 Appendix

PTO Shaft Adjustment to Tractor Guide

Visual guide illustrating the steps for adjusting the PTO shaft.

Unit Conversion Tables

Tables for converting units of length, area, volume, and mass.

Flow Rate Conversion Tables

Tables related to flow rates in various units.

Pressure Conversion Tables

Tables related to pressure measurements.

Speed Conversion Tables

Tables related to speed measurements.

Torque Conversion Tables

Tables related to torque measurements.

Temperature Conversion Formulas

Formulas for converting temperatures between different scales.

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