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McHale F5400 User Manual

McHale F5400
95 pages
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McHale
Ballinrobe
Co. Mayo, Ireland
Tel: +353 94 9520300
Fax: +353 94 9520356
Email: sales@mchale.net
Website: www.mchale.net
CLT00400_2
F5400
Baler
Operator Instruction Manual
Issue 2

Table of Contents

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McHale F5400 Specifications

General IconGeneral
BrandMcHale
ModelF5400
CategoryFarm Equipment
LanguageEnglish

Summary

Introduction

Product Information

Designated Use of the Machine

Defines the intended agricultural applications for picking up and compacting cut crop into bales for livestock.

Front View

Illustrates and labels key components visible from the front of the baler.

Rear View

Illustrates and labels key components visible from the rear of the baler.

General Dimensions & Specifications

Provides detailed physical measurements, weight, and performance specifications of the baler.

Tractor Attachment

Details the required tractor specifications and connections for operating the baler.

Machine Specifications

Lists specific dimensions and capabilities of the baler, including bale chamber and net width.

Tyre Specifications

Specifies the types of tyres used on the machine and their corresponding pressure requirements.

General Safety

Be Aware of All Safety Information

Highlights the importance of understanding warning, caution, and note symbols used in the manual and on decals.

Follow All Safety Instructions

Emphasizes reading and following all safety instructions and ensuring decals are present and legible.

Store All Items Carefully

Advises on secure storage of attachments and keeping areas clear to prevent falling items.

Protective Clothing

Recommends appropriate clothing and safety equipment for operating the machinery safely.

In Case of Emergencies

Stresses the importance of having emergency equipment and contact information readily available.

Stay Clear of Rotating Elements

Warns about the severe injury risk from entanglement with moving parts and PTO shafts.

Operating the Machine

Provides critical safety guidelines to prevent being pulled into the machine during operation.

In the Event of a Fire

Offers a guideline procedure for responding to a fire involving the machine.

General Safety Warnings

Covers essential safety practices, including the importance of understanding the manual and safety devices.

Specific Safety Warnings

Electronic Safety Warnings

Addresses potential electromagnetic interference and cable integrity for electronic components.

Hydraulic Safety Warnings

Details safety precautions related to the machine's hydraulic system, including pressure and hose maintenance.

Noise Level

Discusses noise exposure regulations and recommendations for operating the machine.

Fire Precautions

Outlines measures to prevent fires, including awareness of flammable materials and fire suppression.

Special Safety Devices/Instructions

Explains specific safety requirements regarding machine covers and sharp components.

Safety Instruction Decal Locations

Shows the placement of various safety decals on the front and side of the machine.

Safety Warnings & Instructions Explained

Explains the meaning of various safety decals found on the machine.

Description of the Serial Number Plate

Details the information provided on the machine's serial number plate and its meanings.

Machine Lifting Guidelines

Provides essential safety instructions and procedures for lifting the machine correctly.

Tractor Requirements & Preparation

Tractor Requirements

Specifies the minimum tractor power and hydraulic system requirements for operating the baler.

Control Box Installation

Guides on the proper installation of the electronic control box within the tractor cab.

Attaching to Drawbar

Explains the procedure for connecting the baler to the tractor's drawbar.

Attaching Break-away Brake (if fitted)

Details how to connect and use the break-away brake system if the machine is equipped with it.

Attaching the Machine to a 540 rpm PTO

Provides instructions for connecting the PTO shaft to the tractor at the correct speed.

Lighting System

Covers the connection and checking of the machine's lighting system before road travel.

Attaching Hydraulic Hosing to the Tractor

Outlines the procedure for connecting hydraulic hoses to the tractor safely.

Connecting the Control Box

Details the connection of the control box to the tractor's power supply and its placement.

Machine Requirements & Preparation

Net Requirements

Specifies the quality and type of net recommended for optimal baling performance.

Care of the Net Roll

Provides guidelines on protecting net rolls from damage and moisture to ensure proper function.

Care of the Net Wrapping System

Details procedures for cleaning and maintaining the net wrapping system rollers.

Loading & Operating the Netter System

Explains the process of loading new net rolls and operating the netter system.

Net Length Adjustment Setting

Guides on adjusting the amount of net applied to each bale for optimal wrapping.

Automatic Lubrication System

Describes the automatic oiling system for machine lubrication and its maintenance.

Automatic Oiling System

Details the oil reservoir capacity, maintenance intervals, and the automatic oiling system.

Greasing System

Explains the manual greasing system using centralised grease blocks for bearing lubrication.

Oil Pump Adjustment

Provides instructions on how to adjust the oil pump for optimal lubrication delivery.

Gearbox Oil

Details the procedure for draining and refilling the gearbox oil, including initial service requirements.

Tyre Inflation Pressures

Specifies the correct tyre inflation pressures for various tyre types used on the machine.

Wheel Chocks

Explains the purpose and location of wheel chocks for securing the machine.

Drawbar & PTO Shaft Stand Usage

Guides on the proper use of drawbar and PTO shaft stands for machine stability.

Drawbar Adjustment

Provides detailed instructions and torque values for adjusting the machine's drawbar for level operation.

PTO Shaft Adjustment & Maintenance

Details how to adjust and maintain the PTO shaft for safe operation and to prevent damage.

Electronic Control System

Control Box Functions

Lists and describes the functions of each button and indicator on the electronic control unit.

Control Box Operation

Explains how to operate the control box in manual and automatic modes for baling.

Manual Cycle

Describes the step-by-step process of operating the baler in manual mode.

Auto Cycle

Details the automatic sequence of operations for the baler.

Lube/Oil Alarm

Explains the function of the lube/oil alarm and how to reset it.

Bale Counts

Describes how bale counters work and how to reset them.

Grand Total

Explains the display of the program version and the non-resettable grand total.

Unblock Floor Operation

Guides on how to use the unblock floor feature to clear blockages in the feeding channel.

Road Traffic Safety & Operation

Before Travelling on Any Public Roadway

Details pre-travel inspection procedures and safety checks required before operating on public roads.

Field Operation & Machine Adjustments

Break-in Period

Advises on the initial break-in period for the machine and necessary checks.

Swath Preparation

Explains the importance of proper swath preparation for optimal baling performance.

Pick-up Reel Height Adjustment

Guides on adjusting the pick-up reel height for ground contour following and tine protection.

Crop Guard Adjustment

Describes how to adjust the crop guard plate to ensure even material flow into the baler.

Crop Roller Adjustment

Explains the adjustment of the crop roller and fingers for smooth crop flow.

Unblocking System

Details the procedure for clearing blockages using the machine's unblock system.

Net Wrap System

Explains the operation of the net wrap system and safety precautions during netting.

Net Tension Adjustment

Guides on adjusting the net tension using the variable pulley for optimal bale wrapping.

Net Brake Adjustment

Details how to adjust the net brake to prevent net run-on and ensure proper net feeding.

Bale Density Gauge

Explains how to read and interpret the bale density gauge.

Setting Chamber Pre-charge Pressure

Guides on setting the chamber pre-charge pressure for optimal bale formation.

Bale Size Adjustment

Explains how to adjust the bale size sensor for desired bale dimensions.

Brakes (Air/Hydraulic) (if fitted)

Details the checking and adjustment procedures for the machine's brake system.

Chamber Door Lock

Explains the operation of the chamber door lock for securing the door during maintenance.

Adjusting Pick-up Float Springs

Guides on adjusting the pick-up float springs for optimal ground following.

Chain Adjustments

Provides general guidance and specific procedures for adjusting drive chains on the machine.

Main Drive Chain Adjustment

Details the process for adjusting the main drive chains using specific tools.

Pick-up Reel Tine Chain Adjustment

Explains how to adjust the chain for the pick-up reel tines.

Reel Drive Chain Adjustment

Details the procedure for adjusting the reel drive chain.

Rotor Duplex Chain Adjustment

Provides instructions for adjusting the rotor duplex chain.

Accessories & Optional Equipment

Drawbar Hitch Options

Describes available drawbar hitch types, noting standard and optional configurations.

Stand Options

Details the different types of stands available for supporting the machine.

Brake Options

Outlines the available hydraulic and air brake systems for the machine.

Tyre Options

Lists available tyre options and their corresponding part numbers.

Heavy Duty PTO Shaft

Describes the features and benefits of the heavy-duty PTO shaft option.

Crop Roller

Explains the function of the crop roller in aiding crop transfer.

Machine Maintenance

Maintenance Intervals

Outlines recommended maintenance schedules and tasks based on operating hours.

Tightening Torque Values

Provides tables of recommended torque values for various fasteners used on the machine.

Storage

End of Season

Details the procedures for cleaning, storing, and preparing the machine for off-season storage.

Start of Season

Outlines the checks and preparations required before starting the machine for a new season.

Troubleshooting

Troubleshooting Overview

Introduces common problems and solutions for operating the baler.

Pick-up Slip Clutch Going Off Easily

Addresses issues with the pick-up slip clutch and potential causes like improper ground clearance.

PTO Slip Clutch Going Off Easily

Covers problems related to the PTO slip clutch, such as loose chains or poor swath preparation.

Chamber Losing Pressure

Discusses causes of pressure loss in the bale chamber, like oil leaks or relief valve issues.

Issues with Bale Rotation/Intake

Addresses problems with bale rotation and crop intake, such as a dropped floor or stopped bale rotation.

Issue with Bale Quality/Density

Covers problems affecting bale quality and density, including incorrect spool settings or high ground speed.

Net Not Feeding During an Automatic Cycle

Troubleshoots issues where the net is not feeding correctly during automatic operation.

Net Slipping on the Rubber Roller

Addresses net slipping on the rubber roller due to brake tension or belt issues.

Machine Won't Cut the Net

Provides solutions for problems where the machine fails to cut the net properly.

Net Not Cut Correctly

Discusses issues related to the net not being cut correctly, such as loose tension or blunt knives.

Drop Floor Won't Move (Up or Down) - Pick-up Moves

Troubleshoots problems with the drop floor movement while the pick-up reel is operational.

Certification & Warranty

Declaration of Conformity

Explains the Declaration of Conformity and its implications for machine modifications.

PDI Form

Describes the Pre-Delivery Inspection (PDI) form and its importance for machine commissioning.

Change of Ownership Pre-checks

Outlines pre-checks required when transferring ownership of the machine.

Limited Warranty

Summarizes the limited warranty conditions and coverage for McHale products.

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