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McHale Issue 5 User Manual

McHale Issue 5
155 pages
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McHale
Ballinrobe
Co. Mayo
F31 K138 Ireland
Tel: +353 94 9520300
Email: sales@mchale.net
Website: www.mchale.net
55
ISO 9001:2015
CLT00911_1.02
Fusion Vario
Baler & Wrapper
Operator Instruction Manual
Issue 5
(valid from serial number 900340)

Table of Contents

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McHale Issue 5 Specifications

General IconGeneral
CategoryFarm Equipment
ModelIssue 5
ManufacturerMcHale
TypeBale Wrapper
Power Requirement50 hp
Film Layers4 or 6
Film Roll Capacity2

Summary

Product Information

Designated Use of the Machine

Specifies the intended agricultural applications for the baler/wrapper machine.

Front View

Identifies key components of the baler/wrapper from the front.

Rear View

Identifies key components of the baler/wrapper from the rear.

General Specifications

Provides overall dimensions, weight, and speed limits of the machine.

Tractor Specifications

Lists required tractor horsepower, hitch type, PTO, and hydraulic specs.

Machine Specifications

Details bale chamber size, pick-up width, net wrap, and film specs.

Tyre Specifications

Lists tyre details, field and road pressures, and part numbers.

Optional Equipment*

Describes optional features like drawbar hitch, brakes, and side-tip.

General Safety

Be Aware of All Safety Information

Explains the importance of understanding warning, caution, and note symbols used in the manual.

Follow All Safety Instructions

Emphasizes reading manual, understanding decals, and proper training for safe operation.

Store All Items Carefully

Advises secure storage of attachments to prevent falling and keeping areas clear.

Personal Protective Equipment (PPE)

Lists essential PPE like safety glasses, ear muffs, boots, gloves, and tight clothing.

In Case of Emergencies

Stresses the need for readily available first aid, fire extinguisher, and emergency numbers.

Stay Clear of Rotating Elements

Warns about entanglement risks with PTO shafts and moving parts; advises stopping engine.

Trained Operator Criteria

Outlines age-related and general requirements for machine operators.

Operating the Machine

Provides critical warnings about clearing blockages and standing clear during operation.

In the Event of a Fire

Offers a guideline procedure for responding to a fire situation.

General Safety Warnings

Highlights common causes of accidents and importance of following manual and safety rules.

Specific Safety Warnings

Electronic Safety Warnings

Covers compliance with EMC directive and checks for electronic component wear.

Hydraulic Safety Warnings

Details maximum pressure, safe handling of pressurized oil, hose checks, and qualified personnel.

Noise Level

Mentions European directive on noise control and factors affecting noise levels.

Fire Precautions

Advises awareness of crop flammability, keeping machine clean, and having a fire extinguisher.

Special Safety Devices/Instructions

Explains safety precautions for maintenance, opening covers, and handling knives.

Safety Instruction Decal Locations

Shows diagrams indicating the placement of safety decals on the machine.

Safety Warnings & Instructions Explained

Explains the meaning and purpose of various safety decals found on the machine.

Hydraulic Control Valve Decal

Details the functions and operation of the hydraulic control valve levers.

Description of the Serial Number Plate

Explains the information provided on the machine's serial number identification plate.

Machine Lifting Guidelines

Provides instructions and warnings for safely lifting the machine using chains or straps.

Jacking Guidelines

Outlines procedures and safety precautions for safely jacking up the machine.

Tractor Requirements & Preparation

Tractor Requirements

Specifies minimum tractor kW, hydraulic system type, and required PTO shaft.

Control Box Installation

Details how to connect the electronic control box to the tractor's power supply.

Attaching to Drawbar

Describes the procedure for attaching the machine's drawbar to the tractor hitch.

Preventing Unauthorised Use

Explains how to use provided padlock and locking device to secure the machine.

Attaching ‘Break-away’ Brake

Details the function and attachment of the break-away brake rope for safety.

Attaching the PTO Shaft

Provides instructions for correctly assembling and securing the PTO shaft.

Machine Set-up & the Tractor Hydraulic System

Discusses tractor hydraulic systems and ideal configurations for machine operation.

Which Hydraulic System is Used?

Guides the user in identifying the correct hydraulic system type for tractor connection.

Hydraulic Spool Valve Setup

Explains how to select and configure the open/closed-centre valve settings.

Making Connections to the Tractor

Lists the required hydraulic and electrical connections between machine and tractor.

Connecting the Control Box

Details placement and connection of the electronic control box inside the tractor cab.

Lighting System

Instructs on connecting the 7-pin lighting plug for road travel.

Machine Requirements & Preparation

Net Requirements

Specifies recommended quality, density, elongation, strength, and width of net rolls.

Care of the Net Roll

Advises on protecting net rolls from damage and moisture for optimal performance.

Care of the Net Wrapping System

Details cleaning procedures for rollers and applying talcum powder for netter operation.

Loading & Operating the Netter System

Explains how to monitor net passage, handle alarms, and the procedure for changing net rolls.

Net Layer Adjustment Setting

Describes how to adjust the number of net layers applied per bale for optimal shape.

Chopper Unit Knife Removal & Installation

Provides instructions and warnings for correctly removing and installing chopper unit knives.

Knives/Blanks Storage

Details the methods for retaining knives and blanks in the holster.

Knife Sharpening

Explains the correct method for sharpening chopper unit knives without overheating.

Automatic Lubrication System

Describes the machine's automatic greasing and oiling system for bearings and chains.

Additional Greasing

Details daily greasing of specific points not served by the central system.

Gearbox Oil

Provides instructions for draining and filling the gearbox oil, including recommended types and intervals.

Tyre Inflation Pressures

Lists recommended tyre pressures for field and road use.

Wheel Chocks

Explains the purpose and location of wheel chocks for securing the machine.

Drawbar & PTO Shaft Stand Usage

Details the usage of different types of drawbar and PTO shaft stands for machine support.

Drawbar Adjustment

Guides on adjusting the drawbar to ensure the machine is level and horizontal.

PTO Shaft Adjustment & Maintenance

Provides instructions for correctly measuring, cutting, and maintaining the PTO shaft length.

Electronic Control System

Control Box Functions

Lists and explains the functions of various buttons and displays on the control box.

Control Box Features

Describes the working display and the two operating screen modes (Manual/Automatic).

On-Screen Feedback

Explains various indicators and icons displayed on the control screen for machine status.

Knife Operation

Details how to raise/lower knives and manage knife pressure in manual and automatic modes.

Bale Shape Indicator

Explains how the indicator helps achieve uniform bale shape by guiding tractor steering.

Automatic Operation

Describes the process of automatic baling, netting, transfer, and wrapping cycles.

Menu Structure

Outlines how to navigate the control box menu using buttons or touchscreen.

Machine Setup

Explains settings for Auto-tip, Wrapper, Wrapper rotations, Film sensor, and Bale shape.

Bale Count

Describes how to view and manage bale counts, subtotals, and lube counts.

Net Settings

Covers adjustments for bale diameter, density, core size, net layers, delay, and stretch.

Display Settings

Explains how to adjust screen backlight, volume, clock/date, and camera mode.

Crop Moisture Sensor (if fitted)

Describes the optional crop moisture sensor and its displayed readings.

Technician Menu

Mentions a restricted menu for McHale engineers, requiring a PIN code.

Warning Messages

Lists and explains various warning messages displayed on the control box and their solutions.

Wrapper Operation

Loading Dispenser Film

Provides step-by-step instructions and safety warnings for loading plastic film rolls into dispensers.

Plastic Film Requirements

Specifies the minimum number of film layers and quality required for effective bale wrapping.

Determining the Number of Wrapping Ring Rotations

Guides on calculating the correct number of rotations based on bale size and forage conditions.

Wrapping Process

Details the automatic wrapping cycle, including bale transfer, film cutting, and tip-off procedures.

Dispenser Gear Options

Lists available dispenser gear kits for different film stretch percentages and their part codes.

Cut and Hold System

Explains the operation of the cut and hold system for plastic film, including safety warnings.

Road Traffic Safety & Operation

Before Travelling on Any Public Roadway

Lists essential pre-travel checks including tyres, doors, PTO, lighting, and brakes.

Road Transportation with Side-Tip Attached

Provides specific instructions and warnings for transporting the machine with a side-tip attachment.

‘Break-away’ Brake

Explains the function and attachment of the break-away brake system for safety when detached.

Field Operation & Machine Adjustments

Break-in Period

Advises on the initial period of operation for machine bedding-in and chain tension checks.

Swath Preparation

Emphasizes the importance of proper swath width (1.5m) for optimal bale formation and crop flow.

Pick-up Reel Height Adjustment

Guides on adjusting the pick-up reel height for optimal ground contour following and tine protection.

Crop Roller Adjustment

Explains the function and adjustment of the crop roller for smooth material flow into the pick-up unit.

Unblocking System

Details the procedure for clearing blockages using the unblock system and safety warnings.

Chopping System

Describes the 15/25 knife chopping system, knife removal, and recommended settings for dry material.

Selectable Knives

Explains how to select different knife configurations on machines equipped with this option.

Bale Density Gauge

Describes the gauge indicating pressure applied to belt tension rams for bale density.

Setting the Bale Density

Guides on setting bale density pressure based on crop conditions and desired firmness.

Net Tension Gauge

Explains the gauge indicating net tension and its relation to bale shape and net quality.

Chamber Door Lock

Details the use of the chamber door lock for safety during maintenance operations.

Tension Arm Lock

Explains the function of the tension arm lock for releasing pressure for blockages or maintenance.

Spare Film Holders & Door Latch Safety

Describes film roll storage and safety precautions when opening machine doors.

Brakes Overview

Provides a general overview of the machine's hydraulic and air brake systems.

Hand Brake

Explains the operation and adjustment of the manual parking brake.

Air Brakes

Details the connection and function of the dual-line air brake system.

Hydraulic Brakes (Optional)

Describes the connection and operation of optional hydraulic drum brakes.

Brake Adjustment

Guides on checking and adjusting the machine's brake systems for optimal performance.

Brake Maintenance

Covers draining air reservoir condensation and general brake system maintenance.

Adjusting Pick-up Float Springs

Provides instructions for adjusting pick-up float springs to ensure proper ground contour following.

Chain Adjustments

Offers a general guide to adjusting drive chains for proper tension.

Main Drive Chain Adjustment

Details the procedure for adjusting the main drive chain tension.

Lower Drive Chain Adjustment

Explains how to adjust the lower drive chain tension.

Pick-up Reel Tine Chain Adjustment

Guides on adjusting the pick-up reel tine chain.

Reel Drive Chain Adjustment

Details the procedure for adjusting the reel drive chain.

Rotor Duplex Chain Adjustment

Explains how to adjust the rotor duplex chain.

Adjusting Belt Alignment

Provides instructions for aligning machine belts to ensure smooth running and tracking.

Attachments

Side-tip

Describes the function and operation of the side-tip attachment for bale placement.

External Tip Control

Describes the external control for raising/lowering the side-tip without entering the tractor cab.

Machine Maintenance

Maintenance Intervals

Lists recommended daily, weekly, monthly, and yearly maintenance tasks for the machine.

Tightening Torque Values

Provides tables of recommended torque values for various fasteners in Nm.

Net Tension Pump

Explains how to check and top up oil in the net tension pump if pressure drops.

Storage

End of Season

Details procedures for cleaning, lubricating, and preparing the machine for storage.

Start of Season

Outlines checks and preparations required before starting the machine at the beginning of a season.

Troubleshooting

Troubleshooting Overview

Introduces the troubleshooting section and provides contact information for further assistance.

Machine Using Higher Than Expected Horse Power When Chopping

Identifies blunt knives or high bale density as causes for increased power usage.

Pick-up Slip Clutch Going Off Easily

Suggests checking pick-up height or chain tension for issues with the slip clutch.

PTO Slip Clutch Going Off Easily

Lists potential causes like loose rotor chain, poor swath, or blunt knives for PTO slip clutch engagement.

Knives Not Remaining Up While Chopping

Indicates blunt knives or broken roll pins in the activator arms as reasons for knife issues.

Knife Pressure Too Low or Dropping Completely

Points to hydraulic hose leaks or valve leakage as causes for low knife pressure.

Knife Pressure Too High

Suggests raised knives or faulty hydraulic valves as causes for excessive knife pressure.

Chamber Losing Pressure

Identifies oil leaks or loose relief valves as potential causes for loss of chamber pressure.

Issues with Bale Rotation/Intake

Suggests resetting the drop floor to the working position if bale rotation is problematic.

Issue with Bale Quality/Density

Advises adjusting density, cleaning crop build-up, or reducing ground speed for bale quality issues.

Machine Won’t Cut the Net

Points to worn bill hooks, free play, or insufficient spring pressure as causes for net cutting issues.

Chopper Knives Won’t Move (Activate/Disengage)

Suggests checking for faulty hydraulic valves or low power supply to the control box.

Net Not Cut Correctly

Recommends fitting new knives, cleaning grease, or adjusting knife spring pressure for net cutting problems.

Drop Floor Won’t Move (Up or Down) - Pick-up Moves

Suggests checking for faulty hydraulic valves or low power supply to the control box for drop floor issues.

Greaser Not Working (if fitted)

Identifies air locks or system blockages as potential reasons for the greaser not working.

Certification & Warranty

Declaration of Conformity

Certifies machine compliance with EC Machinery Directive and national laws, including description and function.

PDI Form

Explains the Pre-Delivery Inspection form, completed by dealers, covering machine checks and owner instructions.

Change of Ownership Pre-Checks

Advises using the PDI form for pre-sale checks, focusing on safety and familiarizing the new owner.

Limited Warranty

Outlines the terms and conditions of the limited warranty, including coverage and exclusions.

Appendix

Adjusting the PTO Shaft to the Tractor

Provides illustrated instructions for adjusting the PTO shaft length for tractor compatibility.

Unit Conversion Tables

Offers tables for converting units of length, area, volume, mass, flow rate, pressure, speed, and torque.

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