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Fusion 2
McHale Fusion 2 User Manual
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Fusio
n 2
Fusio
n 2
Fusio
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Fusio
n 2
T
echnical Ser
vice Manual
Issue 1
McHale Engineering Limited,
Castlebar Rd, Ballinrobe
Co. Mayo, Ireland.
T
el: +353 94 95 20300
Fax: +353 94 95 20356
Email: sales@mchale.net
WWW.MCHA
LE.NET
WWW.MCHA
LE.NET
WWW.MCHA
LE.NET
WWW.MCHA
LE.NET
2
Table of Contents
Table of Contents
7
Section Page
8
Baler Requirements and Preparation
36
Net Requirements
36
Care of the Net Roll
36
Care of the Net Wrapping System
36
Net Cutter Setting
38
Net Tension Bar Setting
39
Chopper Unit Knife Removal and Installation
40
Automatic Lubrication System
42
Gear Box Oil
43
Tyre Inflation Pressures
43
Drawbar and PTO Shaft Stand Usage
44
Drawbar Adjustment
46
PTO Shaft Adjustment
46
Wrapper Operation
48
Loading Plastic Film
48
Plastic Film Requirements
50
Wrapping Process
51
Dispenser Adjustment
51
Cut and Hold System
52
Cut and Hold Rail Adjustment
53
Cut and Hold Horizontal Position Adjustment
53
Dispenser Gear Options
54
Baler Field Operation and Adjustments
56
Break in Period
56
Swath Preparation
56
Crop Guard Adjustment
57
Unblocking System
58
Chopping System
59
Knife Pressure Gauge
59
Bale Density Gauge
60
Setting Chamber Pre-Charge Pressure
60
Chamber Door Lock
61
Spare Film Holders and Door Safety Latch Operation
61
Adjusting Pick-Up Float Spring
62
Machine Maintenance
64
Maintenance Intervals
64
Replace Cam Bearings
66
Check Chain Tensioners
67
Chain Tension Adjustment
67
Check for Broken Magnets on the Knife Unit
68
Ensure All Oiler Pipes to the Chain and Grease Pipes
68
To the Bearings Are Not Damaged
68
Check Roll Pins/ Bolts on the Knife Holder Bracket
69
Check Spiral Pins on Tine Bars
69
Check Spur Gears
70
Grease Pick up Reel Shaft and Slip Clutch Bearing
71
Check Left/ Right Auger
72
Replace Rotor Drive Side Bearing
73
Density Pressure Check
74
Replace Nilos Ring
75
Check Brake Pads on Dispenser Ring
78
Replacing Ring Brake Pads
79
Lubricate Wrapper Roller Drive Chains
80
Grease Dispenser Springs
81
Clean Cut and Tie Rails
82
Clean and Oil All Chains and Grease All Bearings
83
Change the Gearbox Oil
83
Start of Season Machine Preparation
84
Chain Adjustment
85
Main Drive Chain Adjustment
85
Bottom Chamber Chain Adjustment
85
Top Chamber Chain Adjustment
86
Bottom Door to Drive Chain Adjustment
86
Pickup Reel Tine Chain Adjustment
87
Reel Chain Adjustment
87
Chopper Unit Duplex Chain Adjustment
88
Component Location
90
Electrical Control Parts
91
Net Feed Clutch
92
Chamber Fully Open Sensor
93
Dispenser Rotation Sensor
94
Motor Speed Sensor
94
Dispenser Rotate Button
95
Chamber Full Sensor
95
Safety Switch Access Door and Tip Sensor
96
PWM Constant Current Module
97
Net Cut Sensor
97
By Pass Valve
98
Film Monitoring Operation
99
Control Box
101
Control System
102
Control Box
102
Normal Cycle Operation
102
Sensor Testing
103
Proximity Sensor Testing
104
Wiring Diagrams
105
Safety Warnings
105
Wiring Loom Sections
105
Guide to Wiring Diagrams
106
Main Hydraulic Valve Solenoids
106
Wiring Scheme
107
Forward Rotate Circuit
109
Reverse Rotate Circuit
110
Control Box Functions
111
Menu Structure
113
Control Box Features
115
Error Messages and Their Meaning
121
Running a Simulated "Bale to Wrapping Cycle
124
Uploading Expert Plus Software
126
Hydraulic Systems Overview
128
Set up
128
What Hydraulic System Does the Tractor Use
129
Hydraulic Spool Valve Setup
129
Attaching Hydraulic Hosing to the Tractor
130
Main Valve Overview
133
Main Valve Port Functions
134
Hydraulic System Valve Assembly
136
Bale Density Valve
137
Setting the Chamber Pre-Charge Pressure
137
Bale Density Valve Break down
138
Chamber Holding Pressure
139
Accumulator Test
140
Knife/ Floor Valve Overview
141
Knife/ Floor Valve Breakdown
142
Valve Trouble Shooting
143
Rotate, Tip, Bypass Valve
144
Rotation, Tip, Bypass Valve Breakdown
144
Rotation, Tip, Bypass Valve Ports
146
Wrapper During Normal Operation
147
Wrapper During 50?50 Operation
148
Wrapper Ring Reverse
149
Cut and Hold (800 MM Stroke) Open and Close
150
Cut and Hold (50 MM Stoke) Release
151
Tip Arm down
152
Tip Arm Up/ Oiler Cycle
153
Lubrication System
154
Oiler and Greaser System Fittings
157
Oiler and Greaser System; Fittings at Block
158
Oiler and Greaser System Fittings at Ends
159
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McHale Fusion 2 Specifications
General
Pick-Up Width
2.1m
Net Wrap System
Standard
Film Binding
Optional
Film Layers
4-6
Netting System
Yes
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