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McHale W2020 User Manual

McHale W2020
82 pages
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McHale
Ballinrobe
Co. Mayo
F31 K138 Ireland
Tel: +353 94 9520300
Email: sales@mchale.net
Website: www.mchale.net
CLT00392_7.03
55
I.S. EN ISO 9001:2015
W2020
Round Bale Wrapper
Operator Instruction Manual
Issue 4

Table of Contents

Questions and Answers:

McHale W2020 Specifications

General IconGeneral
BrandMcHale
ModelW2020
CategoryFarm Equipment
LanguageEnglish

Summary

Warranty and Guarantee Information

Attention End User!

Key information regarding machine registration, dealer responsibilities, and warranty voiding for end users.

Introduction to the McHale W2020

Product Information Overview

Designated Use of the Machine

Specifies the intended agricultural applications and limitations for the round bale wrapper.

Front View of the Wrapper

Identifies key components of the machine through a labeled diagram.

General Specifications

Details critical dimensions, weights, and operational capacities of the machine.

Tractor Requirements for Operation

Outlines the necessary tractor specifications, including linkage, electrics, and hydraulics.

Optional Equipment Features

Describes available optional features that enhance the machine's functionality.

General Safety Guidelines

Understanding Safety Information

Explains warning, caution, note, and environment messages and their associated symbols.

Adhering to Safety Instructions

Emphasizes the importance of reading safety decals and following manual instructions.

Safe Storage of Items

Provides guidelines for securely storing machine attachments and keeping areas clear.

Personal Protective Equipment (PPE)

Specifies essential PPE required for maintenance to prevent health and safety hazards.

Emergency Preparedness

Recommends keeping emergency equipment like first aid kits and fire extinguishers readily available.

Safety Around Rotating Elements

Warns against entanglement with moving parts and outlines precautions for safe operation.

Trained Operator Requirements

Defines age-related and general criteria for competent machine operators.

Fire Prevention and Response

Outlines procedures in case of fire and emphasizes preventative measures.

General Safety Warnings and Precautions

Highlights hazards associated with machinery operation and the importance of safety devices.

Specific Safety Warnings

Hydraulic System Safety

Details warnings and precautions related to hydraulic system pressure, hoses, and maintenance.

Noise Level Considerations

Addresses noise levels during operation and recommends measures for hearing protection.

Fire Safety Precautions

Advises on keeping the machine clear of flammable materials and fire extinguisher availability.

Special Safety Devices and Instructions

Specifies safety measures for maintenance, including shutdown procedures and protective gear.

Safety Instruction Decal Locations

Illustrates the placement of various safety decals on the machine.

Explanation of Safety Warnings

Defines the meaning of common safety decals and their corresponding part numbers.

Machine Lifting Guidelines

Provides critical instructions and warnings for safely lifting and handling the machine.

Tractor Requirements and Preparation

Tractor Specifications for Operation

Details recommended tractor size, linkage, electrical, and hydraulic system requirements.

Control Box Installation Guide

Instructions for correctly installing and connecting the electronic control box.

Machine Setup and Tractor Hydraulics

Guidance on setting up the machine and understanding tractor hydraulic systems.

Identifying the Tractor Hydraulic System

Explains the three common tractor hydraulic systems and how to identify them.

Hydraulic Spool Valve Configuration

Procedure for selecting and setting the correct hydraulic spool valve configuration.

Fitting the Load-Sensing Hose

Instructions for connecting the load-sensing hose for 'power-beyond' equipped tractors.

Connecting the Electronic Control Box

Steps for connecting the control box to the tractor's power supply.

Attaching the Wrapper to the Tractor

Detailed procedure for safely hitching and connecting the wrapper to the tractor.

Ensuring Machine and Tractor Stability

Guidance on adding ballast to ensure stability of the tractor-wrapper combination.

Bale and Film Requirements

Bale Specifications for Wrapping

Defines the ideal shape, density, and size of bales for optimal wrapping.

Plastic Film Requirements

Details the importance of film quality, application layers, and storage guidelines.

Care of the Film Roll

Provides advice on protecting film rolls from damage, moisture, and UV exposure.

Determining Wrapping Arm Rotations

Explains how to calculate the correct number of wrapping arm rotations for bale coverage.

Electronic Control System Operation

Control Box Functions Explained

Details the functions of each button and mode (Manual/Automatic) on the control box.

Control Box Features Overview

Explains operating modes, soft key usage, film layers, bale counters, and voltage monitoring.

Electronic Control Unit Menu Structure

Visual guide to navigating the various menus and settings within the control unit.

Machine Settings 1

Allows adjustment of wrapping revolutions, film sensor, auto load, and auto load time.

Machine Settings 2

Enables adjustment of auto unload, satellite arm timing, and load rotation speed.

Bale Counter Management

Details how to manage subtotals and view the grand total of bales wrapped.

Control Unit Setup Options

Configuration settings for the control unit, including contrast, clock, and volume.

Remote Control Options

Information on selecting and pairing wired or radio remote control units.

Wired Remote Control

Instructions for setting up and using the wired remote control.

Radio Remote Control

Instructions for setting up and pairing the radio remote control.

Automatic Bale Wrapping Sequence

Step-by-step guide detailing the typical sequence for automatic bale wrapping.

Machine Calibration Procedure

Instructions for calibrating the machine to ensure optimal performance and safety.

Electronic System Warning Messages

Describes common warning messages displayed by the control unit and their solutions.

Road Traffic Safety and Operation

Pre-Travel Road Inspection Checklist

Essential checks before travelling on public roads to ensure safety and compliance.

Field Operation and Machine Adjustments

Loading Plastic Film Rolls

Step-by-step guide for safely loading plastic film rolls into the dispenser.

Preparing the Machine for Field Wrapping

Actions required to prepare the machine for operation in the field.

Wrapping Process Guide

Recommended method for wrapping bales, including sequences and operational notes.

Dispenser Gear Options

Details on standard and optional dispenser gears for different film stretch percentages.

Releasing Cut and Hold Oil Pressure

Procedure for safely releasing hydraulic pressure in the cut and hold system.

Dispenser Stop-Position Magnet Adjustment

Guidance on adjusting magnets to ensure proper cut & hold grip on the plastic film.

Bale Height Adjustment

Instructions for adjusting roller arm positions to accommodate different bale diameters.

Trip Arm Switch Adjustment

Procedure for correctly adjusting the trip arm switch for proper safety function.

Dispenser Height Adjustment

Steps for adjusting dispenser height to ensure optimal bale coverage.

Testing Trip Arm Operation

Procedures for testing trip arm force, safety switch operation, and wrapping arm stopping.

Lift Arm Roller Adjustment

Instructions for adjusting lift arm rollers to correct excessive movement.

Machine Maintenance Procedures

Scheduled Maintenance Intervals

Outlines routine maintenance tasks based on working hours, daily, weekly, monthly, and yearly intervals.

Dispenser Gearbox Oil Level Check

Procedure for checking and topping up the oil level in the dispenser gearbox.

Dispenser Brake Oil Level Check

Procedure for checking and topping up the oil level in the dispenser brake unit.

Dispenser Trip Arms Maintenance

Guidance on checking dispenser trip arms for free rotation and correct shape.

Fastener Tightening Torque Values

Tables providing recommended torque values for various nuts and bolts.

Storage Instructions

End of Season Storage Procedures

Steps for cleaning, lubricating, and preparing the machine for long-term storage.

Start of Season Preparation

Tasks required to ready the machine for operation at the start of a new season.

Troubleshooting Common Issues

Troubleshooting Overview

Introduction to common problems and solutions for the machine.

Roller Lift Arms Malfunctions

Addresses issues with roller lift arms not moving and potential causes.

Dispenser Roller Lock Failures

Solutions for when the dispenser roller lock fails to engage correctly.

Dispenser Rotation or Safety Errors

Troubleshooting steps for dispenser rotation problems or 'Dispenser Safety' warnings.

Plastic Stretching Issues

Addresses problems with plastic film not stretching properly due to roller buildup.

Film Cutting Problems

Solutions for when the film is not being cut properly by the cut & hold mechanism.

Cut & Hold Not Holding Film

Guidance on resolving issues where the cut & hold fails to secure the plastic film.

Auto Start Cycle Failures

Troubleshooting steps for when the auto start cycle does not initiate.

Low Battery Warnings ('LOW BATT')

Addresses 'LOW BATT' warnings, typically caused by voltage or connection issues.

Idle Hydraulics Pressure Issues

Solutions for hydraulics remaining under pressure when the wrapper is idle.

Certification and Warranty Information

Declaration of Conformity

Certifies the machine's compliance with EC machinery directives and relevant laws.

Pre-Delivery Inspection (PDI) Form

Details the checks performed during machine commissioning and included in the manual.

Ownership Change Pre-Checks

Guidelines for completing a PDI form during machine ownership transfer.

McHale Limited Warranty Conditions

Outlines the terms and conditions for the limited warranty provided with McHale products.

Appendix: Unit Conversion Tables

Unit Conversion Tables

Provides conversion factors for length, area, volume, mass, flow rate, pressure, speed, and torque.

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