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McQuay M5WM Series - User Manual

McQuay M5WM Series
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M5WM Wall Mounted Split Type Air Conditioner (SEER 13)
Indoor Unit
Outdoor Unit
Installation and Maintenance Manual
IM-5WMF
(
SEER13
)
-0706-McQua
y
Group: Wall Mounted
Part Number: R08019028218
Date: July 2006
Wireless Remote
Control (Standard)
Wired Wall Control
(Optional)

Questions and Answers

Summary

Safety Precautions

Warnings and Cautions

Essential safety warnings and cautions for installation and operation.

Installation Guidelines

Piping Installation

Refrigerant Tubing

Tubing Preparation and Connection

Steps for preparing copper tubing and making flare connections with torque specifications.

Electrical Connections

Wire and Breaker Requirements

Details on wire gauge, number of wires, and fuse/breaker sizes for unit connections.

Cooling Only Wiring

Wiring diagrams for cooling-only units, showing terminal block connections.

Heat Pump Unit Wiring

Wiring diagrams for heat pump units, detailing connections for 10 & 15 size.

Cooling Only Wiring (Sizes 20 & 25)

Heat Pump Unit Wiring (Sizes 20 & 25)

Wiring diagrams for heat pump units, detailing connections for 20 & 25 size.

Wiring Diagrams

Vacuuming and Charging

Purging Piping and Indoor Unit

Procedure for removing air and moisture from refrigerant lines before charging.

Charge Operation

Steps for adding refrigerant to the unit using a gas cylinder and weighing machine.

Special Precautions for R410 A

Remote Controller Operation Guide

Service and Maintenance

Troubleshooting Guide

Common problems and their potential causes and treatments for unit malfunctions.

Overview

The McQuay M5WM Wall Mounted Split Type Air Conditioner (SEER 13) is a residential air conditioning system designed for efficient cooling and heating (for heat pump models). This manual provides comprehensive installation, operation, and maintenance guidelines to ensure optimal performance and longevity of the unit.

Function Description:

The M5WM series offers both cooling-only and heat pump configurations, providing flexible climate control for various environments. The system consists of an indoor unit, an outdoor unit, and remote control options (wireless standard, wired optional). It operates by circulating refrigerant between the indoor and outdoor units to absorb heat from the indoor air and release it outside during cooling, or vice versa during heating. Special features like Dry Mode, Hot Keep, Frost Prevention, and Auto Random Re-start enhance user comfort and system reliability.

Important Technical Specifications:

The M5WM series includes several models with varying nominal cooling and heating capacities:

  • Cooling Only Models (Indoor Unit / Outdoor Unit / Nominal Cooling – BTUH):

    • M5WM10F / M5LC10C / 9000
    • M5WM15F / M5LC15C / 12,000
    • M5WM20F / M5LC20C / 17,500
    • M5WM25F / M5LC25C / 23,000
  • Cooling/Heat Pump Models (Indoor Unit / Outdoor Unit / Nominal Cooling - BTUH / Nominal Heating - BTUH):

    • M5WM10FR / M5LC10CR / 9000 / 8800
    • M5WM15FR / M5LC15CR / 12,000 / 12,000
    • M5WM20FR / M5LC20CR / 17,500 / 18,000
    • M5WM25FR / M5LC25CR / 23,000 / 23,500

Refrigerant and Piping:

The system uses R410A refrigerant, a new HFC refrigerant that does not damage the ozone layer. This requires specific installation precautions due to its higher working pressure (1.6 times higher than R22). Copper tubing is used for refrigerant lines, with specific OD sizes depending on the model (e.g., 1/4" liquid tube, 3/8" to 5/8" gas tube). Maximum tubing length ranges from 40 to 50 ft, and maximum elevation is 16 to 26 ft, with up to 10 bends allowed. Additional R410A charge is required for tubing lengths exceeding 25 ft.

Electrical Connections:

Electrical connections vary by model. Models 10F, 10FR, 15F, and 15FR use two separate power supplies: 115V/1Ph/60Hz for the indoor unit and 208-230V/1Ph/60Hz for the outdoor unit. Models 20F, 20FR, 25F, and 25FR use a single 208-230V/1Ph/60Hz power supply for both units. Wire sizes range from 12 to 14 gauge, and fuse/breaker sizes are 15 to 20 amps. NEC-approved electrical disconnects are required within sight of both units.

Operating Temperature Ranges:

  • Cooling:
    • Minimum Indoor: 67°F (Dry Bulb), 57°F (Wet Bulb)
    • Maximum Indoor: 80°F (Dry Bulb), 67°F (Wet Bulb)
    • Minimum Outdoor: *66°F (Dry Bulb), 57°F (Wet Bulb) (*32°F with optional Low Ambient Kit)
    • Maximum Outdoor: 115°F (Dry Bulb), 75°F (Wet Bulb)
  • Heating (Heat Pump Only):
    • Minimum Indoor: 50°F (Dry Bulb)
    • Maximum Indoor: 80°F (Dry Bulb)
    • Minimum Outdoor: 16°F (Dry Bulb), 16°F (Wet Bulb)
    • Maximum Outdoor: 75°F (Dry Bulb), 65°F (Wet Bulb)

Usage Features:

  • Remote Control: The system can be operated via a standard wireless remote control or an optional wired wall control. The remote allows users to select operation mode (Cool, Dry, Fan, Heat, Auto), set temperature (60°F to 86°F, with optional 68°F to 86°F setting), adjust fan speed (Low, Med, High, Auto), and utilize Turbo, ON/OFF Timer, Automatic Air Swing, Sleep Mode, Clock Time, Personalize, and Ionizer functions.
  • Dry Mode: Provides enhanced dehumidification by cycling the compressor and indoor low fan for longer periods, even if it slightly increases room temperature differential.
  • Hot Keep (Heat Pump Only): Prevents the indoor fan from stopping until the coil temperature drops below 65°F (when switch is ON) or 86°F (when switch is OFF), ensuring continuous warmth.
  • Frost Prevention: Automatically stops the compressor if the indoor coil starts to frost in cooling mode, or initiates defrost cycle if the outdoor coil frosts during heating.
  • Overheating Protection (Heat Pump Only): Turns off the compressor if the indoor coil temperature exceeds 145°F due to high ambient conditions or dirty air filters.
  • Auto Random Re-start Function: In case of power loss, units automatically restart at the last settings once power is restored.
  • Low Ambient Kit (Optional): Allows cooling operation down to 32°F outdoor temperature.

Maintenance Features:

  • Main Filters: Permanent and washable air filters require regular cleaning (twice annually or monthly depending on usage and environment). They can be vacuumed or washed with hot water and mild detergent.
  • Electrostatic Air Purifying Filter: Pre-charged polypropylene filter removes microscopic dust, smoke, and invisible particles.
  • Deodorizing Filter: Activated carbon filter removes unwanted smells and odors.
  • Filter Replacement: Electrostatic and deodorizing filters should be replaced every 6 months or sooner if they turn brown.
  • Indoor Cabinet: Dust on the grille or panel should be wiped with a soft cloth soaked in lukewarm water and mild detergent.
  • Outdoor Unit: Louvers and coil should be cleaned, taking care not to bend or flatten aluminum fins. Corrosive cleaning fluids should be avoided.
  • Troubleshooting Guide: The manual includes a troubleshooting chart to diagnose common issues such as compressor not operating, fans/compressor not operating, low airflow, bad odor, condensation, and hissing sounds, along with possible causes and treatments. Users are advised to contact a local dealer/serviceman if issues persist.
  • Safety Precautions: Emphasizes the importance of qualified personnel for installation and maintenance, adherence to electrical codes, proper grounding, and precautions when dealing with R410A refrigerant due to its higher pressure and specific oil requirements. It also warns against flammable fumes, improper drainage, and overcharging.

McQuay M5WM Series Specifications

General IconGeneral
BrandMcQuay
ModelM5WM Series
CategoryAir Conditioner
LanguageEnglish

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