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McQuay RAH 077C

McQuay RAH 077C
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Installation and Maintenance Manual IM 987
RoofPak
Applied Rooftop Systems
Air Handler
Group: Applied Air Systems
Part Number: IM 987
Date: May 2009
© 2009 McQuay International
RAH 047C - 077C, 12,000 to 50,000 cfm
RDS 800C - 802C, 4000 to 20,000 cfm
with MicroTech
®
III Unit Controller

Table of Contents

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McQuay RAH 077C Specifications

General IconGeneral
BrandMcQuay
ModelRAH 077C
CategoryAir Handlers
LanguageEnglish

Summary

Introduction

Gas Burner Nameplate

Location and details on the gas burner nameplate for units with gas heat.

Hazard Identification Information

Dangers, warnings, and cautions regarding hazardous situations and their consequences.

Typical Component Locations

Shows typical unit locations of major components for general information.

Control Locations

Shows locations of various control components mounted throughout the units.

Control Panel

Describes unit control panels and their locations in typical unit configurations.

Controls, Settings, and Functions

Lists unit control devices, their functions, locations, settings, and part numbers.

Mechanical Installation

Receiving Inspection

Instructions for inspecting equipment upon receipt for damage and completeness.

Unit Clearances

Details required service clearances around the unit for access and maintenance.

Ventilation Clearance

Minimum ventilation clearance recommendations for proper unit performance.

Overhead Clearance

Restrictions for overhead obstructions above the unit and air handler section.

Roof Curb Assembly and Installation

Instructions for locating, assembling, and installing the roof curb for unit support.

IBC Seismic Compliant Units

Instructions for installing IBC Seismic compliant units on roof curbs or post/rail.

Post and Rail Arrangement

Instructions for setting the unit on rails and welding it to the rails for support.

Lifting Points

How to determine required lifting cable lengths and whether 4-point or 6-point lifting is needed.

Split Units

Information on units shipped factory split for installation on the roof.

RAH Factory Split at Fan

Details on field reassembly of a split RAH unit in three phases.

Field Refrigerant Piping and Charging of DX Coils

Information on field installation of refrigerant piping and charging DX coils.

Piping Recommendations

Guidelines for pipe sizing, material, and installation for refrigerant systems.

Leak Testing

Procedure for leak testing the refrigerant system before charging.

Evacuation

Steps for evacuating the refrigerant system to remove moisture and non-condensables.

Charging the System

Procedure for charging the system with refrigerant after leak testing and evacuation.

Condensate Drain Connection

Details on connecting the condensate drain and ensuring proper drainage.

Piping for Steam, Hot WaterChilled Water Coils

Information on piping for steam, hot water, and chilled water coils.

Steam Coil Piping (All Units)

Instructions for steam coil piping, including connections and condensate removal.

Steam Piping Recommendations

Recommendations for steam piping flexibility, size, traps, and pitch.

Steam Trap Recommendations

Guidance on selecting and installing steam traps for proper condensate removal.

Steam Coil Freeze Conditions

Recommendations for preventing steam coil freeze-up in cold conditions.

Chilled Water Piping

Information on chilled water coils, factory piping, and field connections.

Damper Assemblies

Information on optional damper assemblies, actuators, and linkages.

Economizer Dampers

Operation and linkage adjustment of economizer dampers.

Intake Hood Damper (0% to 100% outside air, RAH 047 C-077 C only)

Details on intake hood dampers for units requiring 100% outside air.

Intake Hood Damper (0% to 30% outside air)

Information on intake hood dampers for fixed fresh air quantities (0-30%).

Mixing Box (RAH 047 C-077 C only)

Description of the mixing box with outside and return air dampers for blending air.

Face and Bypass Dampers

Information on face and bypass dampers for flat or staggered arrangements.

Cabinet Weather Protection

Details on factory gasketing and caulking for weather resistance and field sealing.

Installing Ductwork

Instructions for connecting ductwork, ensuring airtight connections and minimizing losses.

Installing Duct Static Pressure Sensor Taps

Procedure for field installing duct static pressure taps for VAV units.

Installing Building Static Pressure Sensor Taps

Procedure for installing building static pressure sensor taps for pressurization control.

Electrical Installation

Field Power Wiring

Instructions for field power wiring, conduit penetration, and grounding.

All Units

Information on circuit ampacity, wire sizing, voltage requirements, and phase balance.

Field Control Wiring

Instructions for low voltage field wiring for control arrangements.

Mechanical Installation

Preparing Unit for Operation

Initial steps before operating the unit, including fan mount checks.

Spring Isolated Fans

Information on releasing and adjusting spring mounts for isolated fans.

Relief Damper Tie-Down

Instructions for removing tie-downs from the relief damper for proper operation.

Adjusting Scroll Dampers

How to adjust scroll dampers for even air distribution between fans.

Adjusting Supply Fan Thrust Restraints

How to adjust thrust restraints on spring-mounted double-width fans.

Adjusting Seismic Restraints

Procedure for field adjusting seismic restraints on spring-mounted fans.

Sequences of Operation

Power-up

Describes the initial power-up sequence and how components are energized.

Fan Operation

Sequence for supply and return fan startup and operation via VFDs.

Economizer Operation

How the economizer operates based on outdoor air enthalpy and temperature.

MicroTech III Controller Operation

Using the KeypadDisplay

Explanation of the keypad/display layout, navigation, and page structure.

Passwords

Information on accessing different password levels for controller settings.

Navigation Mode

How to navigate menus and pages using the keypad and wheel.

Edit Mode

How to enter edit mode and change parameter values using the keypad.

Wiring Diagrams

Wiring Diagrams Legend

Lists component IDs, descriptions, and their standard locations in the wiring diagrams.

General Notes

Explains common symbols and conventions used in wiring diagrams.

Unit Options

Control Actuators

Describes how actuators control dampers and valves using analog signals.

Enthalpy Control

Explanation of the electromechanical enthalpy control device and its settings.

Differential Enthalpy Control (OAERAE)

Details on the optional electric differential enthalpy control arrangement.

Ground Fault Protection

Explains the ground fault protection system for motors against arcing faults.

Phase Voltage Monitor

Describes the phase voltage monitor that protects against power line issues.

External Time Clock

How to use an external time clock for unit scheduling or override.

Smoke and Fire Protection

Information on optional smoke detectors and their integration with unit controls.

Emergency Shutdown

How to use external components for unit emergency shutdown.

Freeze Protection

Details on the optional freezestat and its actions during freezing conditions.

Fan On Operation

How the unit responds to freezing conditions when fans are operating.

Fan Off Operation

How the unit responds to freezing conditions when fans are off.

External Time Clock or Tenant Override

Methods for switching unit operation between occupied and unoccupied modes.

Field Output Signals

Information on available field output signals for connecting to external devices.

VAV Box SignalFan Operation Signal

How to select and use the VAV or Fan Operation output signal.

Entering Fan Temperature Sensor

Information on the EFT sensor and its role in preventing low airflow heating issues.

Duct High Pressure Limit

Function of the duct high pressure limit control (DHL) for over-pressurization protection.

Convenience ReceptacleSection Lights

Information on the GFCI receptacle and optional section lights.

DesignFlow Outdoor Air Damper Option

Description of DesignFlow airflow measurement stations and their function.

DesignFlow Station Startup

Procedure for leveling the DesignFlow station vanes for accurate airflow measurement.

Propeller Exhaust Fan Option

Covers maintenance and operating instructions for propeller exhaust fans.

Prestarting Checks

Checks for fasteners, fan rotation, and motor load before operation.

Belts

Information on belt tension, alignment, and maintenance to prevent premature failure.

Bearings

Instructions for inspecting, lubricating, and maintaining fan shaft bearings.

Fasteners and Setscrews

Importance of checking fasteners and setscrews for tightness to prevent damage.

Lubrication

Guidance on motor lubrication and the type of oil or grease to use.

Removal of DustDirt

How to clean motors and fans without damaging components.

Exhaust Fan OnOff Control

How exhaust fans are controlled based on system pressure and damper position.

Exhaust Fan Troubleshooting

Provides troubleshooting guidelines for common exhaust fan problems.

Ultraviolet Lights Option

Description of the UV light option for coil and drain pan sanitation.

Ultraviolet Light Operation

Explains how UV lights operate based on power, switches, and door status.

Check, Test, and Start Procedures

Servicing Control Panel Components

Safety precautions when working on control panel components.

Before Start-up

A checklist of items to verify before starting the unit.

Power Up

Steps to safely power up the unit and check the control system startup sequence.

Fan Start-up

Procedure for starting up the supply and return fans and checking their operation.

Economizer Start-up

Steps for starting up the economizer, checking damper positions and cooling calls.

Heating System Startup

General procedures for starting up heating systems (gas, electric, steam, hot water).

Air Balancing

Performing air balancing, checking fan motors, and adjusting sheaves.

Sheave Alignment

Instructions for verifying sheave alignment and torquing setscrews.

Drive Belt Adjustment

General rules for tensioning belts and measuring tension.

Tension Measurement Procedure

Steps for measuring belt tension using a checker.

Mounting and Adjusting Motor Sheaves

Mounting and adjusting VM and VP variable pitch sheaves.

MVP Variable Pitch Sheaves

Adjusting MVP variable pitch sheaves for proper operation.

Final Control Settings

Calibrate Mode

How to use the calibrate mode to zero pressure sensors and calibrate actuators.

Maintaining Control Parameter Records

Recommends recording setpoints and parameters for reference and replacement.

Maintenance

Servicing Control Panel Components

Safety precautions when working on control panel components.

Planned Maintenance

Recommended routine maintenance items for system inspection and upkeep.

Unit Storage

Precautions for storing the unit on the ground or in its final position.

Preparation

Steps for preparing supply and return fans before operation after storage.

Cabinet Sections

Monthly checks for moisture or debris accumulation in cabinet sections.

Gas Furnace

Procedure for closing gas shutoff valve and opening furnace control switch.

Control Compartment

Recommendations for maintaining the control compartment environment.

Restart

Procedures for performing a complete start-up after extended storage.

Bearing Lubrication

Instructions for adding grease to fan motor bearings.

Motor Bearings

Details on lubricating supply and return fan motors.

Fan Shaft Bearings

Information on fan shaft bearing lubrication compatibility and frequency.

Bearing Replacement

Step-by-step instructions for bearing installation or removal.

Bearings in Bolt-On Housings (Units)

Detailed steps for checking and installing bearings in bolt-on housings.

BOA Concentric Inserts

Instructions for fitting and torquing BOA Concentric collars.

Monitor Installed Bearing

Checking bearings for noise/vibration and tightening devices after initial run.

Setscrews

Importance of checking setscrews for tightness to prevent equipment damage.

Return Fan Bearing Setscrews

Special procedure for retightening return fan bearing setscrews for equal loading.

Winterizing Water Coils

Procedures for winterizing water coils to prevent freeze-up and damage.

Control Panel Components

Information on manual motor protectors (MMPs) and their function.

Manual Motor Protector (MMP)

Details on MMP features, trip points, and how to reset them.

Circuit Breaker

Information on circuit breakers, their modes of operation, and how to reset them.

Field Wiring Terminals

Instructions for using spring clamp terminals for field wiring.

Phase Voltage Monitor (PVM)

Explains the PVM's function to protect loads from power line issues.

Disconnect

Recommended methods for accessing controls or disabling power to the unit.

Pressure Sensors

How MicroTech III controller uses static pressure transducers and their output signals.

Troubleshooting Pressure Transducers

Procedure for troubleshooting suspect duct or building static pressure sensors.

Replacement Parts List

Replacement Parts

Provides instructions for ordering replacement parts from McQuay.

Service and Warranty Procedure

In-Warranty Return Material Procedure

Procedure for returning material under warranty for repair or replacement.

Limited Product Warranty (North America)

Exceptions

Lists exclusions and limitations to the product warranty.

Assistance

How to obtain assistance or information regarding the warranty.

Sole Remedy

States the owner's sole remedy and disclaims other warranties and damages.

Rooftop Equipment Warranty Regist. Form

I. INITIAL CHECK

Checklist for initial inspection items before unit startup.

II. FAN DATA

Section to record supply and return fan data during startup.

III. START-UP COMPRESSOR OPERATION

Checks and data recording for compressor startup operations.

IV. PERFORMANCE DATA

Detailed section for recording compressor and fan performance data.

V. ELECTRIC HEAT CHECK, TEST & START

Checklist for electric heat system checks, tests, and startup.

VI. GAS & OIL BURNER CHECK, TEST, & START

Checklist for gas and oil burner system checks, tests, and startup.

VII. GAS BURNER CHECK, TEST, & START

Specific checks for gas burner operation, including input, pressure, and controls.

VIII. OIL BURNER CHECK, TEST & START

Specific checks for oil burner operation, including nozzle, pressure, and controls.

X. MAINTAINING MICROTECH CONTROL PARAMETER RECORDS

Instructions on recording and updating MicroTech III control parameters.

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