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McQuay RDS 800C User Manual

McQuay RDS 800C
122 pages
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Installation and Maintenance Manual IM 987
RoofPak
Applied Rooftop Systems
Air Handler
Group: Applied Air Systems
Part Number: IM 987
Date: May 2009
© 2009 McQuay International
RAH 047C - 077C, 12,000 to 50,000 cfm
RDS 800C - 802C, 4000 to 20,000 cfm
with MicroTech
®
III Unit Controller

Table of Contents

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McQuay RDS 800C Specifications

General IconGeneral
BrandMcQuay
ModelRDS 800C
CategoryAir Handlers
LanguageEnglish

Summary

Introduction

Gas Burner Nameplate

Details on the gas burner nameplate information.

Hazard Identification Information

Explains safety symbols DANGER, WARNING, CAUTION.

Nomenclature

Diagram showing how unit model numbers are structured.

Program Specific Rooftop Unit Literature

Lists relevant manuals for unit control configurations.

Typical Component Locations

Illustrates the location of major unit components.

Control Locations

Shows where various control components are mounted.

Control Panel

Illustrates the locations of unit control panels.

Controls, Settings, and Functions

Controls, Settings, and Functions

Lists and describes unit control devices and their functions.

Mechanical Installation

Receiving Inspection

Procedure for checking the unit upon delivery.

Unit Clearances

Specifies required clearances for installation and service.

Ventilation Clearance

Recommendations for adequate ventilation clearances.

Overhead Clearance

Restrictions for overhead obstructions above the unit.

Roof Curb Assembly and Installation

Step-by-step instructions for installing roof curbs.

IBC Seismic Compliant Units

Installation requirements for seismic compliant units.

Post and Rail Arrangement

Instructions for mounting units on post and rail systems.

Post and Rail Mounting

Details on securing units to post and rail supports.

Rigging and Handling

Guidelines for safely lifting and moving the unit.

Split Units

Procedures for handling and reassembling split units.

Reconnecting Power and Control Wiring

Steps to reconnect wiring after splitting units.

Field Refrigerant Piping and Charging of DX Coils

Guidelines for installing refrigerant piping and charging.

Piping Recommendations

Best practices for refrigerant and other piping installations.

Leak Testing

Procedure for checking the system for refrigerant leaks.

Evacuation

Steps for evacuating the refrigeration system.

Refrigerant Charge

Information on calculating and adding refrigerant charge.

Condensate Drain Connection

Instructions for connecting the unit's condensate drain.

Piping for Steam, Hot Water/Chilled Water Coils

Guidance on piping for various coil types.

Steam Coil Piping (All Units)

Specifics on steam coil piping installation.

Steam Piping Recommendations

Best practices for steam piping installation.

Steam Trap Recommendations

Guidance on selecting and installing steam traps.

Chilled Water Piping

Details on chilled water piping connections.

Vestibule Assembly Instructions

Steps for assembling an optional vestibule.

Damper Assemblies

Overview of available damper options.

Economizer Dampers

Operation and adjustment of economizer dampers.

Intake Hood Damper

Description of intake hood damper options.

Mixing Box

Description of the mixing box option for air blending.

Face and Bypass Dampers

Description of face and bypass damper configurations.

Cabinet Weather Protection

Measures for protecting the unit from weather.

Installing Ductwork

Procedures for connecting ductwork to the unit.

Installing Duct Static Pressure Sensor Taps

Guide to installing static pressure sensing taps.

Installing Building Static Pressure Sensor Taps

Guide to installing building static pressure sensor taps.

Electrical Installation

Field Power Wiring

Instructions for connecting the unit's main power supply.

Field Control Wiring

Instructions for connecting low-voltage control wiring.

Sequences of Operation

Power-up

Describes the unit's behavior upon initial power application.

Fan Operation

Explains the sequence for supply and return fan operation.

Economizer Operation

Describes the economizer's function and control logic.

Heating

Overview of heating system sequences.

MicroTech III Controller Operation

Using the Keypad/Display

Guide to operating the unit via the keypad interface.

Passwords

Details on accessing controller functions using passwords.

Navigation Mode

How to move through the controller's menu system.

Edit Mode

Procedure for changing controller settings.

Wiring Diagrams

Legend

Explains symbols and abbreviations used in wiring diagrams.

Unit Options

Control Actuators

How damper and valve actuators are controlled.

Enthalpy Control

Explanation of the enthalpy control system.

Differential Enthalpy Control (OAE/RAE)

Details on the OAE/RAE enthalpy control arrangement.

Ground Fault Protection

How the system protects against ground faults.

Phase Voltage Monitor

Function of the phase voltage monitor.

External Time Clock

Using an external time clock for unit scheduling.

Smoke and Fire Protection

Overview of smoke and fire detection integration.

Emergency Shutdown

Method for initiating an emergency shutdown.

Freeze Protection

How the system prevents coil freeze-up.

Fan On Operation

Fan behavior during freeze conditions when unit is on.

Fan Off Operation

Fan behavior during freeze conditions when unit is off.

External Time Clock or Tenant Override

Using external controls for unit scheduling.

Field Output Signals

Available signals for external connections.

Entering Fan Temperature Sensor

Description of the EFT sensor and its function.

Duct High Pressure Limit

Function and adjustment of the DHL control.

Convenience Receptacle/Section Lights

Information on optional receptacles and lights.

DesignFlow™ Outdoor Air Damper Option

Description of the DesignFlow airflow measurement system.

Propeller Exhaust Fan Option

Information specific to the propeller exhaust fan.

Belts

Maintenance and adjustment procedures for belts.

Bearings

Maintenance and lubrication guidelines for bearings.

Ultraviolet Lights Option

Description of the UV light system for coil sanitation.

Check, Test, and Start Procedures

Servicing Control Panel Components

Safety precautions for servicing control panel components.

Before Start-up

Essential checks before initial unit startup.

Power Up

Step-by-step procedure for powering on the unit.

Fan Start-up

Procedures for starting and verifying fan operation.

Economizer Start-up

Steps for commissioning the economizer system.

Heating System Startup

Procedures for starting heating operation.

Air Balancing

Guidelines for performing unit air balancing.

Sheave Alignment

How to properly align drive sheaves.

Drive Belt Adjustment

Procedures for adjusting belt tension.

Mounting and Adjusting Motor Sheaves

Instructions for installing and adjusting motor sheaves.

Final Control Settings

Final Control Settings

How to configure unit controls for optimal operation.

Maintaining Control Parameter Records

Importance of documenting controller settings.

Maintenance

Servicing Control Panel Components

Safety guidelines for working on control panels.

Planned Maintenance

Recommended schedule for routine maintenance tasks.

Unit Storage

Precautions for storing the unit before installation.

Supply (and Return) fans

Maintenance tasks for supply and return fans.

Bearing Lubrication

Procedures for lubricating fan motor bearings.

Fan Shaft Bearings

Maintenance for fan shaft bearings and compatibility.

Bearing Replacement

Steps for replacing fan bearings.

Setscrews

Importance of checking and tightening setscrews.

Supply Fan Wheel-to-Funnel Alignment

How to align supply fan wheels to the funnel.

Winterizing Water Coils

Procedures for winterizing water coils to prevent freeze-up.

Manual Motor Protector (MMP)

Description and function of manual motor protectors.

Circuit Breaker

Information on circuit breaker operation and resetting.

Phase Voltage Monitor (PVM)

Function and status indicators of the phase voltage monitor.

Disconnect

Methods for accessing controls or disabling unit power.

Pressure Sensors

Description of static pressure sensors used by the controller.

Troubleshooting Pressure Transducers

Steps for diagnosing issues with pressure sensors.

Replacement Parts List

Replacement Parts

Information on ordering replacement parts.

Service and Warranty Procedure

In-Warranty Return Material Procedure

Process for returning materials under warranty.

Limited Product Warranty (North America)

Exceptions

Conditions not covered by the product warranty.

Rooftop Equipment Warranty Regist. Form

Rooftop Equipment Warranty Regist. Form

Form for registering the unit's warranty.

McQuay Training and Development

McQuay Training and Development

Information on training resources for HVAC products.

Warranty

General information regarding McQuay equipment warranties.

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