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McQuay Skyline OAH Series User Manual

McQuay Skyline OAH Series
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Installation and Maintenance Manual IM 777-4
Skyline
Air Handler
Group: Applied Air Systems
Part Number: IM 777
Date: May 2009
© 2009 McQuay International
Models OAC/OAH 003G – 090G
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McQuay Skyline OAH Series Specifications

General IconGeneral
BrandMcQuay
ModelSkyline OAH Series
CategoryAir Handlers
LanguageEnglish

Summary

General Information and Handling

Receiving and Handling

Procedures for checking and inspecting units upon receipt to verify contents and identify shipping damage.

Unit Storage

Guidelines for storing air handling units on a level surface, including periodic rotation and lubrication.

Unit Nomenclature

Explains the coding system for model numbers, cross sections, motor locations, and coil positions.

Mechanical Installation Procedures

Service Clearances

Requirements for space around the unit for maintenance, including electrical device clearance and coil removal.

Rigging and Lifting Procedures

Instructions for rigging assembled sections or modules, emphasizing factory-installed base rails and spreader bars.

Curb Mounting and Unit Leveling

Guidance on mounting units on roof curbs or level surfaces, including shimming for irregularities and preventing distortion.

Section Assembly and Joining

Assembling Multiple Sections

Steps for joining shipping sections, including using splice joints, gaskets, and fasteners to ensure an airtight seal.

Shipping Section Sealing

Procedures for sealing assembly joints with caulk and using splice joints and mating gaskets for an air seal.

Section Fastening and Securing

Bottom Section Fastening

Details on attaching sections using "D" gasket and bolts, emphasizing proper gasket placement for drainage.

Top Section Splice Connections

Instructions for using splice caps and plates to secure top panel flanges and top rails between sections.

Panel and Door Access

Panel and Frame Channel Removal

Procedures for removing side or top panels and frame channels for access.

Fan Section Door Operation

Details on opening fan section doors, requiring a 1/2" socket wrench and specific rotation procedures.

Insulated Panel and Component Mounting

Injected-Foam Panel Cutting

Step-by-step guide for safely cutting panels for conduit and wiring, emphasizing sealing all openings.

Field Mounting Junction Boxes

Guidelines for mounting junction boxes and other components using rivets or through-bolts and proper sealing.

Dampers, Hoods, and Actuators

Flashing for Top Duct Connections

Instructions for fabricating and installing flashing to divert moisture from top duct connections.

Mounting Field-Installed Actuators

Guidance for contractors on mounting field-installed actuators for dampers, ensuring proper support and linkage.

Piping and Coil Installation Basics

Face and Bypass Section Mounting

Information on mounting face and bypass sections, including damper linkage and torque requirements.

Piping Vestibule Sealing

Instructions for cutting and sealing openings in piping vestibules for field piping to prevent air leakage.

Water and Direct Expansion Coils

Guidelines for installing water cooling and DX coils, including glycol use, connections, and VFD considerations.

Steam Coil Systems

Steam Piping and Trap Guidelines

Recommendations for steam piping, including connections, support, flexibility, and steam trap selection.

Steam Coil Installation

Procedures for pitching steam coils, avoiding condensate issues, and installing vacuum breakers.

Steam Control Valve Selection

Advice on using steam valves, including avoiding modulating valves on high pressure and proper sizing.

Water Heating Coils and Drain Systems

Water Heating Coil Installation

Instructions for installing water heating coils, including connections and avoiding low temperatures.

Condensate Drain Pan Traps

Instructions for sizing and installing drain pan traps to ensure proper condensate drainage and prevent trap drying.

Fan Isolation and Adjustment

Pre-Operation Isolation Checks

Steps to remove shipping brackets and tie-down bolts before unit operation for proper isolation.

Spring Mount Adjustment

Tables providing spring mount adjustment settings for different fan discharge positions and unit sizes.

Shipping Bracket Removal

Motor Behind Fan Configuration Brackets

Diagrams and instructions for removing shipping brackets and hold-down bolts for motor-behind fan configurations.

Motor Beside Fan Configuration Brackets

Diagrams and instructions for removing shipping brackets and hold-down bolts for motor-beside fan configurations.

Electrical Installation and Wiring

Electrical Wiring and Safety Precautions

Safety warnings for electrical service, grounding, and conduit entrance locations.

Electrical Conduit Entry Location

Diagram showing typical electrical conduit entrance points relative to the fan motor junction box.

Unit Operation and Startup

Pre-Startup Checks and Procedures

Essential checks before starting the unit, including installation, debris removal, electrical connections, and bearing checks.

Fan Startup and Rotation Check

Instructions for starting the fan and correcting rotation if it operates backward by reversing motor connections.

Fan Alignment and Performance Data

Fan Wheel to Inlet Funnel Alignment

Guidelines and diagrams for aligning fan wheels to inlet funnels for optimal air performance and reduced vibration.

Fan Wheel Dimension Tables

Tables providing dimensional relationships for airfoil and forward curved fan wheels to inlet funnels.

Fan Operating Limits and Torque

Fan Operating Limits

Warning against exceeding fan RPM and temperature limits to prevent distortion, fracture, or vibration.

Sheave Set Screw Torque

Table specifying torque values for setscrews on bearing collars and wheel hubs.

Fan Operating Limits by Unit Size

Unit Sizes 040-090 Fan Limits

Tables detailing fan operating limits (RPM) for various fan types and unit sizes.

Plenum and Inline Fan Operating Limits

Tables specifying fan operating limits (RPM and HP) for plenum, inline, and twin fan configurations.

Fan Vibration Analysis and Causes

Vibration Levels and Monitoring

Information on acceptable vibration levels and the importance of periodic monitoring.

Common Vibration Causes

Lists common causes of fan vibration, including wheel imbalance, bent shafts, drive issues, and bearing problems.

Service and Maintenance Overview

Periodic Maintenance Checks

Schedule for checking moving parts, fasteners, and electrical connections every six months and annually.

Bearing Lubrication Procedures

Safety precautions and guidelines for lubricating ball bearings, specifying grease type and temperature limits.

Motor and Fan Shaft Bearing Greasing

Procedures for greasing motor and fan shaft bearings, with recommended lubricants and intervals.

Fan Drive Maintenance

Fan Drive Belt and Sheave Considerations

Importance of matching fixed sheaves for belt and bearing life, and fan speed calculation.

VM & VP Variable Pitch Sheave Adjustment

Instructions for mounting and adjusting VM/VP variable pitch sheaves for proper fan speed and balancing.

Variable Speed Sheave Adjustment

LVP Variable Speed Sheave Adjustment

Detailed steps for mounting and adjusting LVP variable speed sheaves, including flange and locking ring procedures.

Sheave Adjustment and Torque

MVP Variable Speed Sheave Adjustment

Instructions for mounting and adjusting MVP variable speed sheaves, including locking setscrews and pitch diameter changes.

Sheave Screw Torque Specifications

Table specifying torque values for various screw types used in sheave assemblies.

Fan Drive Belt Tensioning

General Belt Tensioning Rules

Principles for proper belt tensioning, emphasizing the lowest tension without slippage for longevity.

Belt Tension Measurement Procedure

Step-by-step guide to measuring belt tension using a belt tension checker and calculating applied force.

Belt Deflection Force Data

Belt Deflection Force Chart

Table providing belt deflection force values based on cross section, sheave diameter, and RPM.

Filter and Coil Maintenance

Front Load Filter Replacement

Instructions for removing and replacing filters in front-load filter options, ensuring proper seating.

Filter Pressure Drop Monitoring

Explanation of filter gauges indicating pressure drop for clean and final filters.

Coil Cleaning and Maintenance

General advice on keeping coils clean for maximum performance, including brushing, vacuuming, or using chemical cleaners.

Coil Winterization and Component Replacement

Winterizing Water Coils

Procedures for winterizing water coils to prevent freeze-up damage, including draining and antifreeze treatment.

Fan Assembly Removal and Replacement

Instructions for removing and replacing the entire fan assembly, including housing, bearings, and base.

Coil Installation and Removal Techniques

Stacked Coil Installation and Removal

Procedures for removing and installing stacked coils, involving plates, troughs, and fasteners.

Staggered Coil Installation and Removal

Instructions for removing and installing staggered coils, including panel access and fastener management.

Replacement Parts Information

Ordering Replacement Parts

Guidance on ordering replacement parts, emphasizing the need for unit model and serial numbers for accuracy.

Service and Warranty Procedures

Warranty Details and Support

Information on warranty details and how to find local McQuay representatives for support.

Warranty Return Material Process

Procedure for returning defective materials under warranty, requiring authorization and proper documentation.

Unit Pre-Operation Checks and Data

Initial Unit Checks

Checklist for initial physical and electrical checks before starting the unit.

Fan Data Recording

Section for recording fan rotation, voltage, amp draw, and RPM for both supply and return fans.

Damper Operation Verification

Checks for damper presence, smooth operation, and tight sealing.

Component System Checks

Electric Heat System Checks

Checks for electric heat service, coil condition, terminals, and stage operation.

Water Coil and Heat Recovery Checks

Checks for pressure tests, drain pan function, and heat wheel operation.

Quality Assurance Survey

Shipping Damage and Appearance Assessment

Questions regarding visible shipping damage and the product's overall appearance.

Unit Fit, Air Leakage, and Refrigerant Checks

Assessment of unit section fit, cabinet air leakage, and refrigerant leak detection.

Control Function and Serviceability Rating

Verification of electrical control function, labeling adequacy, and product serviceability.

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