Mercury 60 FourStroke EFI Formula Race - Electrical Connections and Control Cable Installation

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OUTBOARD INSTALLATION

Electrical Connections and Control Cable

Installation

REMOTE WIRING HARNESS

Remove the access cover.

28505

a - Access cover

Route the remote wiring harness through the rubber grommet.

Main Page

Table of Contents5
Star Label9
Emissions Information9
EPA Emissions Regulations10
Warranty Coverage11
Boater's Responsibilities12
Before Operating Your Outboard12
General Information12
Boat Horsepower Capacity13
High-Speed and High-Performance Boat Operation13
Outboard Remote Control Models13
Remote Steering Notice14
Lanyard Stop Switch14
Protecting People in the Water17
Passenger Safety Message17
Wave and Wake Jumping18
Impact with Underwater Hazards19
Exhaust Emissions20
Selecting Accessories for Your Outboard21
Safe Boating Suggestions22
Recording Serial Number24
Fourstroke EFI Formula Race Engine Specifications24
Component Identification26
Trailering Boat/Outboard27
Transporting27
Transporting Portable Fuel Tanks28
Fuel Recommendations29
Fuel and Oil29
Filling Fuel Tank31
Engine Oil Recommendations31
Checking and Adding Engine Oil32
Remote Control Features34
Features and Controls34
Warning Light and Guardian35
Overspeed Rev Limit37
Power Trim and Tilt38
Steering Friction Adjustment42
Trim Tab Adjustment43
Pre-Starting Check List44
Operating in Freezing Temperatures44
Operating in Saltwater or Polluted Water44
Operation44
Pre-Starting Instructions45
Engine Break-In Procedure45
Starting the Engine46
Gear Shifting49
Stopping the Engine50
Emergency Starting50
Outboard Care53
EPA Emissions Regulations53
Inspection and Maintenance Schedule54
Flushing the Cooling System56
Top Cowl Removal and Installation57
Exterior Care58
Battery Inspection58
Fuel System59
Corrosion Control Anode60
Propeller Replacement - 87.3 MM (3 - 7/16 In.) Diameter Gearcase61
Spark Plug Inspection and Replacement64
Fuse Replacement65
Timing Belt Inspection66
Lubrication Points67
Checking Power Trim Fluid68
Changing Engine Oil69
Gearcase Lubrication - for 87.3 MM(3-7/16 In.) Diameter Gearcase71
Submerged Outboard73
Storage Preparation74
Storage74
Protecting External Outboard Components75
Protecting Internal Engine Components75
Gearcase75
Positioning Outboard for Storage75
Battery Storage75
Starter Motor will Not Crank the Engine (Electric Start Models)77
Engine will Not Start77
Troubleshooting77
Engine Runs Erratically78
Performance Loss78
Battery will Not Hold Charge78
Local Repair Service80
Service Away from Home80
Parts and Accessories Inquiries80
Service Assistance80
Owner Service Assistance80
Mercury Marine Service Offices81
Installation Information83
Outboard Installation83
Installation Specifications84
Installing Outboard86
Steering Arm Installation89
Fuel Hose Connection - Remote Control Models91
Water Pressure Hose Connection92
Electrical Connections and Control Cable Installation94
Propeller Installation102
Trim Tab Adjustment103
Trim-In Stop Adjustment - Power Trim Models104
Maintenance Log105

Mercury 60 FourStroke EFI Formula Race - Electrical Connections and Control Cable Installation

Table of Contents

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