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Mercury 60 FourStroke EFI Formula Race User Manual

Mercury 60 FourStroke EFI Formula Race
105 pages
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Thank You
for your purchase of one of the finest power packages
available. You have made a sound investment in boating
pleasure. Your power package has been manufactured by
Mercury Marine, a world leader in marine technology and
manufacturing since 1939. These years of experience have
been committed to the goal of producing the finest quality
products. This led to Mercury Marine's reputation for strict
quality control, excellence, durability, lasting performance and
being the best at providing after the sale support.
Please read this manual carefully before operating your power
package. This manual has been prepared to assist you in the
operation, safe use and care of your power package.
All of us at Mercury Marine took pride in building your power
package and wish you many years of happy and safe boating.
Again, thank you for your confidence in Mercury Marine.
Mercury Racing,
N7480 County Road "UU"
Fond du Lac, WI 54935-9585
7406
Safety Alerts and Notices
!
WARNING
The operator (driver) is responsible for the correct and safe
operation of the boat, the equipment aboard and the safety
of all occupants aboard. We strongly recommend that the
operator read this Operation, Maintenance and Warranty
Manual and thoroughly understand the operational
instructions for the power package and all related
accessories before the boat is used.
© 2008 Mercury Marine 60 FourStroke EFI Formula Race Engine 90-8M8022227 208

Table of Contents

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Mercury 60 FourStroke EFI Formula Race Specifications

General IconGeneral
BrandMercury
Model60 FourStroke EFI Formula Race
CategoryOutboard Motor
LanguageEnglish

Summary

EMISSIONS INFORMATION

EPA Emissions Regulations

Explains Mercury Marine outboards' certification with EPA regulations for air pollution control.

GENERAL INFORMATION

Boat Horsepower Capacity

Warns about exceeding the boat's maximum horsepower rating and its consequences.

Lanyard Stop Switch

Explains the purpose and operation of the lanyard stop switch for engine shutdown.

Impact with Underwater Hazards

Advises reducing speed and exercising caution in areas with suspected underwater obstacles.

60 FourStroke EFI Formula Race Engine Specifications

Provides detailed technical specifications for the 60 FourStroke EFI Formula Race Engine.

FUEL AND OIL

Fuel Recommendations

Details recommended gasoline types, octane ratings, and handling of oxygenated fuels.

Filling Fuel Tank

Provides safety precautions and steps for filling the fuel tank correctly.

Engine Oil Recommendations

Recommends specific Mercury/Quicksilver NMMA FC-W certified oils for all-temperature use.

Checking and Adding Engine Oil

Details the procedure for checking and adding engine oil, with important notes.

FEATURES AND CONTROLS

Warning Light and Guardian

Explains the engine warning light and the Guardian System for engine protection.

Overspeed Rev Limit

Describes the engine's overspeed protection and how to reset the Guardian System.

Power Trim and Tilt

Explains the operation and function of the power trim and tilt system.

Steering Friction Adjustment

Describes how to adjust steering friction for safe boat control.

OPERATION

Pre‑Starting Check List

Lists essential checks and preparations before starting the outboard engine.

Pre‑Starting Instructions

Details the steps and checks required before starting the engine.

Engine Break‑in Procedure

Outlines the critical procedure for breaking in the new outboard engine for longevity.

Starting the Engine

Provides a comprehensive guide for starting the outboard engine, including flooded engine procedures.

Gear Shifting

Explains the correct procedure for shifting gears (forward, neutral, reverse) on the outboard.

Stopping The Engine

Details the steps for safely shutting down the outboard engine.

MAINTENANCE

Inspection and Maintenance Schedule

Provides a schedule for inspection and maintenance tasks before and after use.

100 Hour / Annual Maintenance

Outlines maintenance tasks recommended every 100 hours or annually.

EVERY 300 HOURS OF USE OR THREE YEARS

Specifies maintenance tasks for every 300 hours of use or three years.

Flushing the Cooling System

Details the process for flushing the outboard's cooling system with fresh water.

Fuel System

Covers safety precautions and inspections for the fuel system and lines.

Propeller Replacement - 87.3 mm (3 - 7/16 in.) Diameter Gearcase

Provides detailed instructions and safety warnings for replacing the propeller.

Spark Plug Inspection and Replacement

Details the process for inspecting, gapping, and replacing spark plugs.

Fuse Replacement

Explains how to identify blown fuses and replace them with new ones.

Lubrication Points

Lists specific points on the outboard requiring lubrication and the recommended lubricants.

Changing Engine Oil

Provides the engine oil capacity and the procedure for changing engine oil.

Gearcase Lubrication - For 87.3 mm (3-7/16 in.) Diameter Gearcase

Explains how to check, drain, and refill gearcase lubricant, including inspection for water.

TROUBLESHOOTING

Engine Will Not Start

Identifies common causes and troubleshooting steps when the engine fails to start.

OWNER SERVICE ASSISTANCE

OUTBOARD INSTALLATION

FASTENING THE OUTBOARD TO THE TRANSOM

Provides instructions and torque specifications for securely fastening the outboard to the transom.

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