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Mercury OptiMax 250 Service Manual
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INST
ALLA
TION
Page 1D-38
90-888438 JUNE 2002
Side View of Expansion Chamber Outlet Pipe and Exhaust Pipe Connection
a
a-
A spacer must be used with all 3.0 in (7.6 cm) tube applications. A spacer hav-
ing a 2.65 in (6.73 cm) I.D. and a 3.0 in (7.6 cm) O.D. needs to be installed over
the expansion chamber outlets.
37
39
Table of Contents
Table of Contents
1
General Information
2
Notice to Installer
2
Torque Specifications
3
Installation Requirements
3
Battery/Battery Cables
3
Boat Construction
4
Engine Compartment Ventilation
4
Exhaust System
5
Fuel Delivery System
5
Instrumentation
6
Wiring Diagrams
7
Quicksilver Instrumentation, Typical Analog Installation Shown
7
Smartcraft System Monitor - Model Year 2001 and Newer
8
Remote Control and Cables
9
Mercury Jet Drive Hull Dimensions
10
Steering Helm and Cable
11
Method for Controlling Location and Size
11
Installing Jet Pump
12
Hull Cutout
12
Steering Cable Adjustment
16
Shift Cable Adjustment
19
Bilge Siphon Feature
22
Installing Bilge Siphon
22
Water By-Pass System
23
Installation of Flushing Kit
25
Operation Instructions
26
Suggested Flushing Intervals
27
Installing Powerhead
28
Battery Connection
30
Throttle Cable
31
Oil Injection Set-Up
32
Filling
32
Priming the Oil Injection Pump (if Required)
32
Purging Air from the Engine Oil Tank
32
Trim Plate Adjustment
33
Exhaust System Installation
34
General Exhaust System Notes
34
Exhaust Outlet Measurement Procedure
34
Top View
35
Aft View
36
Side View
37
Side View of Expansion Chamber Outlet Pipe and Exhaust Pipe Connection
38
Pre-Delivery Inspection
39
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Mercury OptiMax 250 Specifications
General
Engine Type
V6
Horsepower
250 hp
Gear Ratio
1.75:1
Starting System
Electric Start
Alternator
60 Amp
Shaft Length
20", 25"
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