MERLYN 6 Series - User Manual

Other manuals for MERLYN 6 Series

Installation Instructions8 pages

Installation Guide16 pages

Fitting Instructions2 pages

Assembly Instructions8 pages

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Summary

Important Preparation and Safety

Pre-fitting Checks and Site Readiness

Verify tools, site compatibility, components, and installation kit before commencing fitting.

Installation Warnings and Safety Advice

Notes on wall plug usage, tiling methods, and mandatory safety eyewear during drilling.

Tools, Fixing Kit, and Site Requirements

Tools and Fixing Kit Contents

Details of all necessary tools and components included in the fixing kit for installation.

Installation Site Criteria

Ensuring the shower tray is level, walls are sealed, and tiles are correctly positioned relative to the tray.

Fitting the Wall Profile

Wall Profile Installation Steps

Step-by-step instructions for fitting the wall profile, ensuring it is plumb and correctly positioned relative to the tray.

Fitting Rails and Panels

Securing Rails and Connecting Panels

Steps for attaching glass panels, upright profiles, and fitting wall profiles to the assembled frame.

Fitting Door Panels and Rollers

Assembling and Attaching Door Rollers

Instructions for assembling top rollers and bottom rollers for the moving door panel.

Finishing and Adjustments

Hanging Moving Panel and Roller Tuning

Guide for hanging the moving panel, ensuring the top rail is level, and adjusting rollers for proper operation.

Sealing the Shower Enclosure

Applying Silicone Sealant and Curing

Instructions for applying silicone sealant internally and externally, and the required curing time.

Troubleshooting Guide

Door Alignment Issues

Diagnosing and resolving door misalignment by checking tray level, wall profiles, and roller settings.

Door Leaking Problems

Addressing door leaks by verifying roller gap, upright seal fit, and overall sealing effectiveness.

This document outlines the installation and maintenance of a 2-door quadrant shower enclosure from the Merlyn 6 Series. It serves as a comprehensive guide for users, ensuring a smooth fitting process and proper long-term care of the product.

Function Description

The Merlyn 6 Series 2-door quadrant shower enclosure is designed to create a functional and aesthetically pleasing showering space within a bathroom. Its primary function is to contain water during showering, preventing splashes and leaks, and to provide a private and enclosed area for bathing. The quadrant shape is ideal for corner installations, maximizing space efficiency in smaller bathrooms while offering a generous showering area. The two-door design allows for easy access, with the doors typically sliding to open and close, which is a space-saving feature compared to hinged doors. The enclosure is constructed with glass panels and a metal frame, ensuring durability and a modern appearance. The inclusion of seals and rollers is crucial for its functionality, enabling smooth door operation and watertight integrity.

Usage Features

The shower enclosure is designed for daily use, offering several features that enhance its usability and longevity.

Easy Access: The two sliding doors provide a wide entry point, making it convenient for users of varying mobility to enter and exit the shower. The sliding mechanism is generally smooth, requiring minimal effort to operate.
Space-Saving Design: The quadrant shape is inherently space-efficient, fitting neatly into bathroom corners. This design is particularly beneficial in bathrooms where floor space is at a premium, as it doesn't require extra clearance for door swings.
Watertight Enclosure: When properly installed and sealed, the enclosure forms a watertight barrier, preventing water from escaping onto the bathroom floor. This is achieved through the use of various seals, including bottom seals for the moving panels and upright water seals for both fixed and moving panels, as well as silicone sealant applied during installation.
Smooth Roller System: The doors operate on a roller system, comprising top and bottom rollers. These rollers are designed for smooth gliding, ensuring the doors open and close effortlessly. The bottom rollers often feature a spring mechanism for easy cleaning, allowing the doors to be disengaged for thorough maintenance.
Adjustable Components: The installation process includes adjustable components, such as wall profiles and rollers, which allow for minor adjustments to accommodate variations in wall plumbness and ensure proper door alignment. This flexibility is key to achieving a perfect fit and optimal performance.
Durable Construction: The enclosure utilizes robust materials, including glass panels and metal profiles, designed to withstand the rigors of daily bathroom use. The components are selected for their resistance to corrosion and wear, contributing to the product's long lifespan.
Aesthetic Integration: The design of the enclosure is intended to complement modern bathroom aesthetics. The clear glass panels provide an open and airy feel, while the sleek frame contributes to a contemporary look.

Maintenance Features

Proper maintenance is crucial for preserving the appearance and functionality of the shower enclosure. The design incorporates features and recommendations to facilitate easy cleaning and upkeep.

Easy-Clean Rollers: The bottom rollers are often equipped with a spring-release function, allowing them to be easily disengaged from the bottom track. This feature simplifies the cleaning of both the rollers and the track, preventing the buildup of soap scum and grime that can impede door movement.
Accessible Seals: The various seals, including the U-shape seals and upright water seals, are designed to be accessible for cleaning and, if necessary, replacement. Regular cleaning of these seals helps maintain their effectiveness in preventing water leakage.
Silicone Sealing Guidelines: The manual provides specific instructions for applying silicone sealant, emphasizing where to seal (inside between wall profile and wall, and outside along the bottom and vertical joints) and where not to (behind the wall profile to the wall, and inside on the tray). Correct silicone application is vital for long-term watertightness and ease of cleaning, as improperly applied silicone can harbor mold and mildew.
Post-Installation Curing Time: A crucial maintenance instruction is to DO NOT use the enclosure for 24 hours after sealing. This allows the silicone sealant to properly cure, ensuring a strong and durable seal that will withstand daily use.
Roller Adjustment for Longevity: The ability to adjust the top rollers is a key maintenance feature. If the moving panels are not closing correctly or if there are gaps between the magnets, adjusting the top rollers can rectify these issues. This ensures the doors continue to operate smoothly and maintain their watertight seal over time. Regular checks and adjustments of the rollers can prevent wear and tear and extend the life of the enclosure.
General Cleaning: While not explicitly detailed in the provided excerpts, the smooth surfaces of the glass and metal components are generally easy to wipe down with appropriate bathroom cleaners, preventing water spots and soap residue buildup. The design minimizes hard-to-reach crevices, simplifying routine cleaning.
Component Replacement: The modular nature of the enclosure means that individual components, such as rollers, seals, or clips, can be replaced if they become worn or damaged. This extends the lifespan of the entire enclosure, as users do not need to replace the entire unit for a single faulty part. The detailed parts list in the manual facilitates identifying and ordering specific replacement parts.