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Miele IR 6002 User Manual

Miele IR 6002
60 pages
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Operating instructions
Professional
cleaning machine
IR 6002
To avoid the risk of accidents or
damage to the machine it is
essential to read these instructions
before it is installed, commissioned
and used for the first time.
M.-Nr. 06 828 452
en-GB

Table of Contents

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Miele IR 6002 Specifications

General IconGeneral
BrandMiele
ModelIR 6002
CategoryLaboratory Equipment
LanguageEnglish

Summary

Description of the machine

Areas of application

Suitable for high-tech industrial plants requiring high reproducible cleaning standards for complex items.

Cleaning process

Uses fresh water principle with batch times of 20-60 mins and integrated drying unit.

Water recovery

Features a two-part drainage system and pump for recovering process water for re-use.

Guide to the machine

Electronic controls

Details display, buttons (On/Off, Cursor, Minus, Plus), and door switch functions for operation.

Start button

Starts programmes, activates input mode, confirms values and settings, and menu points.

Stop button

Cancels programmes, exits input/menu screens without saving.

Programme selector

Used to select programme places 1-23 for operation.

Warning and Safety instructions

Correct application

Machine designed for described use only. Alterations or use for other purposes are not permitted and could be dangerous.

Using accessories

Only use genuine Miele accessories and approved chemical agents for intended purposes to ensure performance.

Disposing of your old machine

Ensure machine is decontaminated before disposal due to potential hazardous substances.

Opening and closing the door

Electric door lock

Describes conditions for opening the door: power on, master switch pressed, and no programme running.

To open the door

Press the door button and hold the grip to open the door. Avoid touching hot elements.

To close the door

Lift the door upwards and push until it clicks shut.

To open the door with the emergency release

Used when the door cannot be opened normally, e.g., during a power failure.

Water softener

Setting the water softener

Miele service technician sets machine for local water hardness. Machine requires reactivation salt.

Reactivation display

Alerts user when water softener is depleted and requires reactivation salt replenishment.

Reactivating the water softener

Use only special coarse-grained reactivation salt (1-4 mm). Do not use table salt or other types.

Filling the salt container

Unscrew filter insert, fill container with salt, screw filter back in place.

Position the salt container as follows

Remove mobile units, unscrew plastic cap, screw salt container firmly onto socket.

Run the reactivation programme

Close door, open stopcocks, select REACTIVATION programme. Programme runs automatically.

Automatic mobile unit recognition (AWK) (optional)

Mobile unit coding

Assigns programme places 1-15 to mobile units. Unit coding and programme place must match for recognition.

Mobile unit coding strip

Provides 15 different codes assigned to programme places 1-15 for mobile unit recognition.

Setting mobile unit coding

Procedure to set or alter coding of a mobile unit with AWK using the magnetic strip.

Areas of application

Cover plate

Baffle in front of hot air outlet. Dismantle if mobile units/baskets with drying unit connection are used.

Baskets

Machine can be fitted with various baskets. Contact Miele specialist for details or custom solutions.

Special cleaning applications

Allows testing of specific cleaning requirements. Programmes can be adapted if machine use changes.

Cleaning programmes

Machine supplied without programmes. Creation considers plumbing, chemicals, and item properties.

Water connection spring adapter

Ensures correct engagement of adapter when inserting baskets or injector units. Must be 4-5 mm higher than inlet.

Height adjustable top basket

Top basket can be adjusted by 2 cm above/below middle. Accommodates vessels and instruments of varying heights.

Electronics

Suitable for cleaning soldering frames used in electronic components and printed circuit boards production.

Printed circuit boards

Cleans resin/colophonium coated boards. Results depend on fluxing agent type and additive use.

Fluxing agents and soldering paste

Residues are water-soluble and removed in water-only cleaning process.

Bottom basket U 500

Used for processing large quantities of small boards with inserts like E 402/E 403 with E 439.

Soldering frames

Cleaning depends on soiling type. Alkaline or special cleaning agents are used.

Metal cleaning

Used to degrease and remove dust/lapping abrasives from metal components before lacquering or galvanising.

Glass cleaning

Cleans technical and optical glassware to remove grease, dust, and abrasives, ensuring a residue-free final rinse.

Baskets and inserts

Specific baskets and inserts recommended for cleaning small and large glass lenses.

Particle decontamination

Suitable for particle decontamination of chip boxes, wafer trays, semi-finished products, and computer parts using a water-based process.

Chemical processes and technology

General notes

Addresses problems like elastomer damage, foaming, and corrosion with solutions and references to other sections.

Chemical agents

Impact of chemical ingredients on dispensing system, types of agents, and agents that can damage machine parts.

Soiling

Substances that can damage machine elastomers/plastics and lead to heavy foam build-up during washing/rinsing.

Reaction between chemical agents and soiling

Explains how oils, fats, protein soiling, and metals react with chemical agents, potentially causing foam or hydrogen release.

Dispensing liquid chemical agents

Preparing the dispensing system

Details filling liquid agents into containers, system messages, and checking dispensing tubes.

Fill the containers with the relevant agent

Instructions for switching off, opening containers, filling agents, and inserting siphon tubes.

Venting the dispensing system

Procedure to vent dispensing systems for liquid media before commissioning or after containers run dry.

Dispensing system maintenance

Miele service technician to carry out periodic maintenance like hose replacement for trouble-free operation.

External Dispensing systems

Contact Miele Service Department for instructions regarding external pumps for liquid agents.

Operation

Switching on

Steps to turn on the machine: open stopcocks, press I-0 button, and select operating level.

Changing the operating level

Describes four operating levels (A, B, C, D) for accessing programmes and settings.

Starting a programme

Guides on selecting and starting programmes, especially for fixed/free access in operating level A.

B and D. Free programme selection

Details three methods for selecting programmes in operating levels B and D using the selector or +/- keys.

C. AWK - Automatic mobile unit recognition (optional)

Procedure for selecting operating level C and using AWK for automatic programme selection via coded mobile units.

Programme sequence

Describes programme start, completion indicators, and how to stop flashing display lights.

Switching off

Procedure to properly switch off the machine: press I-0 button and turn off stopcocks.

Cancelling a programme

Instructions for cancelling programmes in operating levels B or D, including temperature considerations.

Interrupting a programme

Procedure for interrupting programmes in levels B or D, including door opening safety and restart options.

Data transfer

Connecting Printers and PCs

Details the serial interface, cable requirements, and notes for connecting external printers or PCs.

Maintenance

Maintenance and care

Outlines periodic inspections by a Miele technician covering electrical safety, door mechanisms, connections, and dispensing systems.

Routine checks

Daily checks for users, including filters, spray arms, wash cabinet, door seals, and mobile units/baskets.

Cleaning the filters in the wash cabinet

Instructions for cleaning coarse, flat, and micro-fine filters. Emphasises machine must not be used without all filters.

Cleaning the coarse filter

Step-by-step guide to remove, clean, and replace the coarse filter correctly.

Cleaning the flat and micro-fine filters

Procedure to remove and clean the flat and micro-fine filters after removing the coarse filter.

Cleaning the spray arms

Guide to cleaning spray arms, including how to remove them and check for blockages and free movement.

Cleaning the control panel

Use damp cloth or specific cleaning agents. Avoid abrasive or all-purpose cleaners to prevent plastic damage.

Cleaning the front of the machine

Clean front with damp cloth, mild detergent, or stainless steel conditioner. Avoid ammonia or thinners.

Cleaning the wash cabinet

Generally self-cleaning. Contact Miele for advice on deposit build-up.

Cleaning the door seals

Clean seals regularly with a damp cloth. Replace damaged or loose seals.

Mobile units, baskets and inserts

Daily checks for functioning, guide rails, connectors, locking caps, jets, sleeves, and spray arm rotation.

Drying unit (TA)

Details service programmes for changing coarse and fine filters of the drying unit.

Changing the coarse filter

Instructions on when and how to change the coarse filter, including resetting the operating hours counter.

Exchanging the HEPA filter

Guide on when and how to exchange the HEPA filter, advising the use of original Miele filters.

Problem solving

Thermal cut-out

Explains the resettable heater limiter, causes of overheating, and how to reset it.

Cleaning the filters in the water inlet

Instructions on how to clean water inlet filters to ensure proper water flow and protect the inlet valve.

After sales service

Contacting Service

Advice on contacting Miele Service Department if problems persist, quoting model and serial number.

Installation

General Installation Notes

Refer to installation diagram. Ensure furniture withstands steam/condensation. Machine must be installed and levelled correctly.

Electrical connection

Electrical Safety and Connection

Details electrical work by qualified personnel, isolator switch, RCD, and checking phase rotation for safety.

Plumbing

Connection to the water inlet

Machine must be connected to water supply per regulations. Addresses water quality, pressure, and hose connections.

Drainage

Details drainage connection, non-return valve, hose length, and minimum drainage flow rate requirements.

Vent at the rear

Cabinet vent at the rear must be connected to an on-site ducting system.

Technical data

Machine Specifications

Provides dimensions, voltage, load, fuse rating, water temps, pressures, flow rate, delivery head, noise level, and test marks.

Disposal of your old machine

Environmental Disposal

Proper disposal of electronic waste is crucial due to hazardous materials. Use local recycling centres.

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