2121 Blount Road, Pompano Beach, FL 33069 MileMarker.com 1.800.886.8647PAGE 9
TROUBLESHOOTING
Symptom Possible Cause Suggested Remedy
Motor does not turn on
Safety switch is OFF Turn safety switch ON
Switch assembly not connected
properly
Insert switch assembly firmly to the connector
Loose battery cable Tighten nuts on cable connectors
- Connection
- Solenoid malfunctioning
Tap solenoid to free contact, applying 12 volts
to coil terminal directly. An audible clicking
will occur when activating.
Defective switch assembly Replace switch assembly
Defective motor
Check for voltage at armature port with switch
pressed. If voltage is present, replace motor.
Water has entered motor
Drain and dry. Run in short bursts without load
until completely dry.
Motor runs too hot Long period of operation Let winch cool down periodically
Motor runs slowly or
without normal power
Battery runs down Recharge battery by running vehicle engine
Insufficient current or voltage Clean, tighten or replace the connector
Motor runs but cable
drum does not turn
Clutch not engaged
Turn clutch gear to IN/ENGAGED position - if
that does not work, ask a qualified technician
to check and repair
Motor runs in one
direction only
Defective or stuck solenoid
Tap solenoid to free contacts. Repair or replace
solenoid.
Defective switch assembly Replace switch assembly
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