Home
Miller Electric
Welding System
Big 40 WG
Miller Electric Big 40 WG - User Manual
80 pages
Manual
Specs
Ask a question
Save Page as PDF
To Next Page
To Next Page
Loading...
Big
40
WG
OM
-4405
200 972A
January 2001
Visit our website at
www.Miller
Welds
.com
Processes
Descrip
tio
n
Air Carbon Arc (CAC-A)
Cutting and Gouging
Stick (SMA
W) W
elding
Engine Driven Welding Generator
TIG (GT
A
W) W
elding
MIG (GMA
W) W
elding
Flux Cored (FCA
W) W
elding
2
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
Section 1 – Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
6
BATTERY ACID Can BURN SKIN and EYES
7
BATTERY EXPLOSION Can BLIND
7
Read Instructions
7
Additional Symbols for Installation, Operation, and Maintenance
7
EMF Information
8
Principal Safety Standards
8
Section 1 - Consignes de Sécurité - Lire Avant Utilisation
9
Signification des Symboles
9
Dangers Relatifs au Soudage à L'arc
9
Dangers Existant en Relation Avec le Moteur
10
Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
11
Principales Normes de Sécurité
12
Information Sur les Champs Électromagnétiques
12
Section 2 – Definitions
13
Section 3 – Specifications
13
Symbols and Definitions
13
Weld, Power, and Engine Specifications
13
Dimensions, Weights, and Operating Angles
14
Volt-Ampere Curves for CC Models
14
Volt-Ampere Curves for CC/CV Models
15
Fuel Consumption
16
Duty Cycle and Overheating
16
AC Auxiliary Power Curve
17
Optional AC Power Plant Curves
17
Section 4 – Installation
18
Installing Welding Generator (See Sections 4-2 and 4-3)
18
Using Lifting Eye
18
Mounting Welding Generator
19
Installing Exhaust Pipe
19
Activating the Dry Charge Battery (if Applicable)
20
Connecting the Battery
21
Engine Prestart Checks
22
Connecting to Weld Output Terminals
23
Selecting Weld Cable Sizes
23
Connecting to Remote Amperage Adjust Receptacle RC13 on CC Models
24
Connecting to Remote 14 Receptacle RC14 on CC/CV Models
25
Section 5 – Operating Welding Generator – CC Models
26
Front Panel Controls for CC Models (See Section 5-2)
26
Description of Front Panel Controls for CC Models (See Section 5-1)
27
Remote Amperage Control on CC Models (Optional)
28
Section 6 – Operating Welding Generator – CC/CV Models
30
Front Panel Controls for CC/CV Models (See Section 6-2)
30
Description of Front Panel Controls for CC/CV Models (See Section 6-1)
31
Process/Contactor Switch on CC/CV Models
32
Remote Voltage/Amperage Control on CC/CV Models (Optional)
33
Section 7 – Operating Auxiliary Equipment
34
Connecting to Optional Auxiliary Power Plant (CC/CV Models Only)
35
Optional Auxiliary Power Receptacles
36
Section 8 - Maintenance & Troubleshooting
37
Maintenance Label
37
Routine Maintenance
38
Inspecting and Cleaning Optional Spark Arrestor Muffler
39
Servicing Air Cleaner
40
Adjusting Engine Weld/Power Speed
41
Adjusting Engine Idle Speed
42
Adjusting Governor Sensitivity
43
Servicing Fuel and Lubrication Systems
44
Overload Protection
45
Diagnosing Causes of Engine Fault Shutdowns
46
Troubleshooting
47
Section 9 - Electrical Diagrams
52
Section 10 - Auxiliary Power Guidelines
56
Selecting Equipment
56
Grounding Generator to Truck or Trailer Frame
56
Grounding When Supplying Building Systems
57
Power Required to Start Motor
60
Selecting Extension Cord (Use Shortest Cord Possible)
62
Section 11 - Parts List
64
Owner's Record
80
For Service
80
Options and Accessories
80
Need help?
Do you have a question about the Miller Electric Big 40 WG and is the answer not in the manual?
Ask a question
Miller Electric Big 40 WG Specifications
General
Brand
Miller Electric
Model
Big 40 WG
Category
Welding System
Language
English
Related product manuals
Miller Electric Big 40 C
90 pages
Miller Electric Big 40 CAT
92 pages
Miller Electric Big 40 Diesel
8 pages
Miller Electric Big 40G
60 pages
Miller Electric Big Blue 400P
96 pages
Miller Electric Big Blue 402D
116 pages
Miller Electric Big Blue 401DX
4 pages
Miller Electric Big Blue 300
76 pages
Miller Electric Big Blue 500D
108 pages
Miller Electric Big Blue 302P
96 pages
Miller Electric Big Blue 600D
60 pages
Miller Electric Big Blue 602P
82 pages
Need help?
General
To Next Page