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Miller 14-Pin Insight Core CE User Manual

Miller 14-Pin Insight Core CE
52 pages
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OM-260 430C 201411
14-Pin Insight CoretCE
File: Advanced Manufacturing Systems
Visit our website at
www.MillerWelds.com/ams
Processes
Description
Advanced/Automated Welding System
MIG (GMAW) Welding
Pulsed MIG (GMAW-P)
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Miller 14-Pin Insight Core CE Specifications

General IconGeneral
BrandMiller
Model14-Pin Insight Core CE
CategoryWelding System
LanguageEnglish

Summary

SECTION 1 - SAFETY PRECAUTIONS - READ BEFORE USING

1-1. Symbol Usage

Explains DANGER, WARNING, and NOTICE symbols for hazard identification.

1-2. Arc Welding Hazards

Details hazards like electric shock, hot parts, and safe operating practices.

1-3. Additional Symbols For Installation, Operation, And Maintenance

Covers symbols for fire, explosion, falling equipment, overuse, moving parts, and static discharge.

1-4. California Proposition 65 Warnings

States warnings about chemicals in fumes causing birth defects or cancer.

1-5. Principal Safety Standards

Lists key safety standards and sources for welding and cutting.

1-6. EMF Information

Explains electromagnetic fields (EMF) and potential interference with medical implants.

SECTION 3 – QUICK INSTALLATION GUIDE

Downloading Connectivity Survey

Instructions to download and print the Network Connectivity Survey form.

Downloading And Installing Insight Core Setup Application To A PC

Steps to download and install the Insight Core Configuration Utility application.

SECTION 4 – SPECIFICATIONS AND INSTALLATION

4-1. License Agreement

Outlines the terms and conditions for using the Insight Core software.

4-2. Compatibility Information

Lists compatible Miller power sources for the Insight Core module.

4-3. Environmental Specifications

Details IP rating, Electromagnetic Field (EMF), and Electromagnetic Compatibility (EMC) information.

4-4. Connections and LED Designations On Module

Identifies the location of USB, Ethernet ports, and LEDs on the Insight Core module.

4-5. Mounting And Connecting The Insight Core Module To The Welding Power Source

Provides instructions on how to mount and connect the Insight Core module to the welding power source.

4-6. Downloading Connectivity Survey

Instructions to download and print the Network Connectivity Survey form.

4-7. Downloading And Installing Insight Core Setup Application To A PC

Steps to download and install the Insight Core Configuration Utility application.

4-8. Running Configuration App For Installation Of Firmware And Connection Criteria

Guides on running the configuration app to update firmware and set up connections.

4-9. Prepare Firmware For Installation

Instructions on how to load the current firmware revision from the download page.

4-10. Configuring The Type Of Insight Core ™ Network Connection

Details how to configure wired Ethernet or wireless WiFi connections for the Insight Core module.

D. Connecting The Insight Core Module To Wired Ethernet Using Dynamic IP Assignment (DHCP)

Steps to connect the Insight Core to wired Ethernet using dynamic IP assignment (DHCP).

E. Connecting The Insight Core Module To Wireless WiFi

Steps to connect the Insight Core to a wireless WiFi network.

F. Configuring A Wired Ethernet Connection Using A Static IP Address Per An Embedded Server Page

Instructions to configure a static IP address for wired Ethernet connection.

G. Configuring A WiFi Connection Using A Static IP Address Per An Embedded Server Page

Instructions to configure a static IP address for a wireless WiFi connection.

4-11. Firmware Update Installation

Guides on installing firmware updates using a USB drive and the configuration utility.

4-12. Determining Device Serial Number And License Key

Explains how to find the device serial number and license key from a text file on the USB drive.

4-13. Registering Initial Device And Creating An Account

Steps to register a new device and create a company account on the Insight Core website.

4-14. Registering Additional Devices

Instructions for registering additional Insight Core devices to an existing company account.

4-15. Setting Up A Work Shift

Guides on how to set up work shifts for devices within the Insight Core company settings.

4-16. Setting Up A Group

Instructions on how to create groups to organize Insight devices into logical categories.

SECTION 5 – TROUBLESHOOTING

Insight Core Collector Webpage

Webpage for validating connection and data acceptance for the Insight Core collector.

SECTION 6 – ELECTRICAL DIAGRAM

Circuit Diagram

Provides a detailed circuit diagram showing connections for the Insight Core module.

SECTION 7 – PARTS LIST

Insight Core ™ 14-Pin Module Kit

Lists part numbers and descriptions for the Insight Core 14-Pin Module Kit and its components.

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