To Next PageTo Next PageWhat to do if Miller Power Supply has no weld output and is completely inoperative?
If your Miller Power Supply has no weld output and is completely inoperative, ensure the machine power switch and the line disconnect switch are in the On position. Also, check and replace the line fuses if necessary, and verify proper input power connections.
What to do if Miller Power Supply has no weld output but the unit is on?
If your Miller Power Supply is on but there's no weld output, check, repair, or replace the remote control. If the problem persists, have a Factory Authorized Service Agent check the unit.
What to do if Miller Power Supply has no weld output and the fan does not run?
If your Miller Power Supply has no weld output and the fan isn't running, make sure the line disconnect switch is in the On position. Also, check and replace the line fuses or reset the circuit breaker if needed, and ensure proper input power connections.
Why does my Miller Power Supply provide only maximum or minimum weld output?
If your Miller Power Supply provides only maximum or minimum weld output, ensure the Material Thickness/amperage control is in the correct position. If the issue continues, have a Factory Authorized Service Agent inspect the unit.
What to do if Miller Power Supply has erratic or improper weld output?
If your Miller Power Supply has erratic or improper weld output, ensure that the weld cables are laid out straight and not coiled. Check the position of the Material Selector switch and the Material Thickness/amperage control.
What to do if Miller Power Supply has no weld output but the fan is on?
If your Miller Power Supply has no weld output, but the fan is running, ensure the Material Selector switch is properly set. Check the connection to the remote control receptacle and inspect the remote control itself. Also, the unit may be overheated; allow it to cool.
Why is there a lack of high frequency and difficulty starting GTAW arc on my Miller Power Supply?
If you're experiencing a lack of high frequency and difficulty starting a GTAW arc with your Miller Power Supply, select the proper size tungsten. Ensure the torch cable isn't near any grounded metal. Check the cables and torch for cracked insulation or bad connections, and repair or replace them as necessary.
Why is there wandering arc and poor control of direction of arc on my Miller Power Supply?
If you're experiencing a wandering arc and poor control of the arc's direction with your Miller Power Supply, try reducing the gas flow rate. Also, select the proper size tungsten and properly prepare the tungsten.
What to do if Miller Power Supply has no control of weld output?
If you have no control of weld output on your Miller Power Supply, ensure the Material Thickness/amperage control is in the proper position.
Why is the tungsten electrode oxidizing and not remaining bright after welding with my Miller Power Supply?
If the tungsten electrode is oxidizing and not remaining bright after welding with your Miller Power Supply, shield the weld zone from drafts. Check and tighten all gas fittings, and properly prepare the tungsten.
General| Input Frequency | 50/60 Hz |
|---|---|
| Amperage Range | 10 - 165 A |
| Weldable Materials | Steel, Stainless Steel, Aluminum |
| Weight | 50 lb (22.7 kg) |
| Processes | TIG (GTAW), Stick (SMAW) |
| TIG Lift Arc | Yes |
| Input Voltage | 120 V / 240 V |
| Input Phase | 1-Phase |
| Stick Electrode Size | Up to 3/32 in |
| TIG Electrode Size | Up to 3/32 in |
Explanation of warning symbols used throughout the manual to indicate potential hazards.
Details on dangers associated with arc welding, including electric shock and proper grounding.
Covers risks from fumes, gases, arc rays, fire, explosions, EMF, and noise.
Addresses risks from gas cylinders, falling equipment, moving parts, sparks, and electrical hazards.
Details additional symbols related to installation, operation, and maintenance procedures.
Information on HF and arc welding interference, Prop 65, safety standards, and EMF.
Details and meanings of additional safety symbols and related definitions for hazard identification.
Glossary of common symbols and their meanings for operational context and understanding.
Guidance on finding the unit's serial number and rating information for identification.
Detailed electrical and performance specifications for Diversion 180 and Diversion 165 models.
List of items that come standard with the welding power source package.
Physical size and weight specifications for the welding unit, aiding in placement and handling.
Details on IP rating and operating/storage temperature ranges for optimal equipment performance.
Graphical representation of output amperage versus duty cycle for different models to prevent overheating.
Guidance on choosing a suitable and safe location for the welding unit, considering airflow and movement.
Information on using the dedicated receptacle for connecting an optional foot control pedal.
Procedures and tools required for connecting the shielding gas supply to the unit.
Electrical requirements and recommendations for connecting the Diversion 165 model to power.
Electrical requirements and recommendations for connecting the Diversion 180 model to power.
Guidelines for choosing the correct extension cord based on voltage and length to minimize voltage drop.
Step-by-step instructions for connecting the Diversion 165 to a 230V input power source.
Instructions for connecting the Diversion 180 to a 115V input power source, detailing the Auto-Line feature.
Instructions for connecting the Diversion 180 to a 230V input power source, detailing the Auto-Line feature.
Guide to selecting and connecting the appropriate MVP plug for various power supply receptacles.
Detailed explanation of the controls and indicators on the Diversion 165 model.
Detailed explanation of the controls and indicators on the Diversion 180 model.
Recommended maintenance tasks and their frequencies to ensure optimal performance and longevity.
Information regarding the unit's circuit breaker and its function in protecting the equipment.
Interpretation of error codes and displays shown on the unit's meter for fault diagnosis.
A table listing common problems and their suggested remedies for user-level troubleshooting.
Detailed electrical schematic illustrating the internal components and wiring of the Diversion 165.
Detailed electrical schematic illustrating the internal components and wiring of the Diversion 180.
Explanation of which welding processes utilize high frequency for arc starting and stabilization.
Identification of common sources that can cause or contribute to high frequency interference in the work area.
Guidelines for proper installation and grounding to minimize high frequency interference.
Recommendations for selecting tungsten electrode diameter, type, and amperage range for different materials.
Overview of different tungsten types, their properties, and recommended applications for welding.
Instructions on proper grinding techniques for tungsten electrodes to ensure stable arc performance.
Guidance on correct torch angle, tungsten extension, and arc length for effective TIG welding.
Techniques for moving the torch and filler rod during TIG welding for consistent weld beads.
Recommended torch and tungsten angles for various types of weld joints like butt, lap, and corner.
