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Miller Legend 302 User Manual

Miller Legend 302
60 pages
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Miller Legend 302
Processes
Description
TIG (GTAW) Welding
Stick (SMAW) Welding
MIG (GMAW) Welding &
Flux Cored (FCAW) Welding
With Voltage Sensing Feeder
Engine Driven Welding Generator
OM-4430 217 243B
November 2004
Visit our website at
www.MillerWelds.com

Table of Contents

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Miller Legend 302 Specifications

General IconGeneral
BrandMiller
ModelLegend 302
CategoryWelding System
LanguageEnglish

Summary

Safety Precautions and Hazards

Symbol Usage

Explains symbols used throughout the manual to indicate hazards.

Arc Welding Hazards

Details potential dangers associated with arc welding processes.

Engine Hazards

Covers hazards related to the engine, including battery, fuel, and moving parts.

Compressed Air Hazards

Discusses potential injuries from compressed air.

Installation and Maintenance Symbols

Explains symbols related to installation, operation, and maintenance.

California Proposition 65 Warnings

Lists state-specific warnings regarding chemicals in fumes and components.

Principal Safety Standards

Lists key safety standards and organizations relevant to welding.

EMF Information

Provides information on electromagnetic fields and their potential effects.

Definitions

Symbol Definitions

Provides definitions for various symbols used in the manual.

Specifications and Performance Data

Product Description

Overview of the welding generator's features and capabilities.

Weld, Power, and Engine Specifications

Technical details on welding output, power ratings, and engine.

Dimensions, Weights, and Operating Angles

Physical characteristics and operational limits of the unit.

Fuel Consumption and Generator Power Curves

Charts showing fuel usage and AC power output characteristics.

Welding Output Capabilities

Duty cycle chart and volt-ampere curves for different welding modes.

Installation Procedures

Installing Welding Generator

Procedures for securely mounting the generator unit.

Engine Prestart Checks

Essential checks to perform before starting the engine.

Battery Connection and Replacement

Steps for safely connecting or replacing the unit's battery.

Exhaust Pipe Installation and Weld Output Connections

Instructions for exhaust pipe setup and connecting weld output terminals.

Weld Cable Selection and Remote Receptacle Information

Guidance on choosing weld cables and using remote receptacles.

Adjusting MIG Weld Puddle Consistency

Steps to modify weld puddle characteristics for MIG welding.

Operating the Welding Generator

Front Panel Controls Overview

Identification and basic functions of front panel components.

Detailed Front Panel Control Descriptions

Comprehensive explanation of each control's specific function.

Engine Speed and Generator Output Control

Managing engine speed for optimal weld and generator power.

Process Switch Settings

Selecting the appropriate welding process via the process switch.

Welding Start Procedures

Methods for initiating stick and TIG welding arcs.

Remote Amperage Control

Using remote controls to adjust welding amperage.

Operating Auxiliary Equipment

60 Hz Generator Power Receptacles and Circuit Breakers

Information on 120/240V AC receptacles and associated circuit breakers.

Variable Frequency Generator Receptacle RC3

Details regarding the variable frequency AC receptacle.

Wiring Instructions for 240V Plug

Guide for wiring a NEMA 14-50P plug for 240V service.

Maintenance and Troubleshooting

Routine Maintenance Schedule

Periodic maintenance tasks based on operating hours.

Maintenance Label Information and Spark Arrestor Servicing

Details on the maintenance label and servicing the spark arrestor.

Air Cleaner Servicing

Instructions for cleaning or replacing the air cleaner element.

Engine Oil, Filter, and Fuel Filter Maintenance

Steps for changing engine oil and filters.

Overload Protection Components

Explanation of circuit breakers and fuses for overload protection.

Welding Troubleshooting Guide

Solutions for common welding output and control issues.

Generator Power Troubleshooting

Diagnosing issues with 60 Hz and variable frequency power output.

Engine Troubleshooting

Solutions for common engine starting, running, or idle speed problems.

Generator Power Guidelines

Equipment Selection and Grounding

Guidance on selecting compatible equipment and grounding the generator.

Building System Grounding and Power Calculation

Grounding to building systems and calculating equipment power needs.

Equipment Power Requirements

Approximate power needs for industrial motors and farm/home equipment.

Contractor Equipment Power Needs

Approximate power requirements for contractor tools and equipment.

Motor Starting Power and Generator Supply Limits

Power needed for motor starting and generator output limitations.

Standby Power Connections

Typical connections for supplying standby power.

Extension Cord Selection Guide

Chart for selecting appropriate extension cords based on load and length.

Parts List

Main Assembly Parts List

Exploded view and list of main assembly components.

Generator Assembly Parts

Exploded view and list of generator components.

Front Panel Components List

Exploded view and list of front panel parts.

Wiring Harnesses

List of various wiring harnesses used in the unit.

True Blue® Warranty Information

Warranty Terms and Coverage

Details of Miller's limited warranty for equipment.

Warranty Exclusions and Limitations

Conditions under which the warranty does not apply.

Owner's Record and Service Information

Owner Record Keeping

Section for users to record purchase and service details.

Contacting Miller for Service

Information on contacting distributors and service agencies.

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