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Miller Axcess 450 User Manual

Miller Axcess 450
48 pages
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OM-211 434M 200605
Axcess 450
Processes
Description
MIG (GMAW) Welding
Pulsed MIG (GMAW-P)
Flux Cored (FCAW) Welding
Automatic Welding
Automatic Welding Interface And
Arc Welding Power Source
File: Advanced Manufacturing Systems
Visit our website at
www.MillerWelds.com/ams

Table of Contents

Questions and Answers:

Miller Axcess 450 Specifications

General IconGeneral
Rated Output450 A at 38 VDC, 100% Duty Cycle
Input Power50/60 Hz
Welding ProcessesMIG, Flux Cored
Wire Diameter Range0.6mm
Net Weight68kg
Wire Feed Speed50–800 ipm (1.3–20.3 m/min)

Summary

Product Overview

Welding Processes

Describes the welding types supported by the unit.

Product Description

Details the unit's function as an automatic welding interface.

Introduction and Company Philosophy

Commitment to Quality

Discusses company history and dedication to product quality.

Manual Purpose and Features

Explains the manual's structure and benefits for users.

General Safety Precautions

Symbol Usage

Explains safety symbols used throughout the manual.

Arc Welding Hazards

Covers fundamental risks associated with arc welding.

Specific Welding Hazards

Eye and Skin Protection

Details risks from arc rays and flying particles.

Fire, Explosion, and Gas Hazards

Warns about flammable materials and hazardous gas buildup.

Hot Parts and Magnetic Fields

Covers burns from hot components and pacemaker interference.

Noise and Cylinder Safety

Addresses hearing damage risks and cylinder handling safety.

Installation and Operation Safety

Installation Hazards

Covers fire, falling unit, and static discharge risks during installation.

Operational Hazards

Details risks from moving parts and welding wire during operation.

California Proposition 65 Warnings

Lists state-specific chemical warnings for California.

Safety Standards and EMF Information

Principal Safety Standards

Lists relevant industry safety standards for welding.

EMF Exposure Information

Discusses electromagnetic fields and mitigation strategies.

SECTION 3 – INSTALLATION

3-1. Specifications

Lists power, voltage, wire feed, and dimensions of the unit.

3-2. Dimensions And Weight

Provides physical size and weight details of the welding unit.

SECTION 3 – INSTALLATION

3-3. Duty Cycle And Overheating

Explains operational limits and heat management for the unit.

3-4. Volt-Ampere Curves

Shows the output capabilities of the power source.

SECTION 3 – INSTALLATION

3-5. Selecting A Location

Guides on choosing a suitable installation site for the unit.

3-6. Connection Diagram

Illustrates how various components connect to the unit.

SECTION 3 – INSTALLATION

3-7. Rear Panel Receptacles And Protectors

Describes ports and protectors on the rear panel of the unit.

SECTION 3 – INSTALLATION

3-8. Connecting To Weld Terminals

Details how to correctly connect output terminals for welding.

SECTION 3 – INSTALLATION

3-9. Network Wire Feeder Receptacle Functions

Explains functions of the network wire feeder receptacle.

3-10. Optional E-Stop Receptacle Functions

Explains functions of the optional E-stop receptacle.

SECTION 3 – INSTALLATION

3-11. Electrical Service Guide

Provides guidance on input power and wiring requirements.

SECTION 3 – INSTALLATION

3-12. Connecting Input Power

Step-by-step guide for connecting the unit's input power.

SECTION 4 – RECOMMENDED SETUP PROCEDURES

4-1. Selecting Weld Cable Sizes

Guidance on choosing appropriate cable gauges for welding.

SECTION 4 – RECOMMENDED SETUP PROCEDURES

4-2. Welding Circuit Design

Explains how to minimize circuit loop for optimal performance.

SECTION 4 – RECOMMENDED SETUP PROCEDURES

4-3. Arranging Cables to Reduce Inductance

Methods to reduce magnetic field effects from cable arrangements.

SECTION 4 – RECOMMENDED SETUP PROCEDURES

4-4. Using Multiple Welding Power Sources

Guidelines for setting up and using multiple welding power sources.

SECTION 4 – RECOMMENDED SETUP PROCEDURES

4-5. Voltage Sensing (Bad Setup)

Illustrates incorrect voltage sensing connections for multiple arcs.

SECTION 4 – RECOMMENDED SETUP PROCEDURES

4-5. Voltage Sensing (Better Setup)

Shows improved voltage sensing connections for multiple arcs.

SECTION 4 – RECOMMENDED SETUP PROCEDURES

4-5. Voltage Sensing (Best Setup)

Demonstrates optimal voltage sensing connections for multiple arcs.

SECTION 5 – OPERATION

5-1. Front Panel Controls

Describes the function of switches and indicators on the front panel.

5-2. Optional Features

Details available add-on functionalities like E-Stop and DeviceNet.

SECTION 6 – MAINTENANCE

6-1. Routine Maintenance Schedule

Outlines periodic checks and cleaning tasks for the unit.

6-2. Unit Interior Cleaning

Instructions for blowing out dust and debris from the unit's interior.

SECTION 7 – SAFETY PRECAUTIONS FOR SERVICING

7-1. Servicing Symbol Usage

Explains safety symbols specific to the servicing section.

7-2. Servicing Hazards

Highlights risks during repair and maintenance operations.

SECTION 7 – SAFETY PRECAUTIONS FOR SERVICING

Moving Parts and RF Interference

Covers hazards from mechanical parts and RF radiation during servicing.

Servicing Warnings and Prop 65

Includes general warnings, California Prop 65, and EMF precautions.

SECTION 8 – TROUBLESHOOTING

8-1. Measuring Input Capacitor Voltage

Procedure to safely check capacitor charge before servicing.

SECTION 8 – TROUBLESHOOTING

8-2. Diagnostic LED Indicators

Explains the meaning of status LEDs on the process control board.

SECTION 8 – TROUBLESHOOTING

8-4. Network and Module Status LEDs

Details status indicators for network and module connectivity.

SECTION 8 – TROUBLESHOOTING

8-5. Troubleshooting Common Issues

Provides remedies for typical operational problems and errors.

SECTION 9 – ELECTRICAL DIAGRAMS

Power Source Circuit Diagram

Presents the internal wiring schematic of the welding power source.

SECTION 10 – PARTS LIST

Figure 10-1. Main Assembly Diagram

Shows components of the primary unit assembly.

Figure 10-2. Windtunnel Assembly Diagram

Details parts for the windtunnel assembly.

SECTION 10 – PARTS LIST

Figure 10-3. Top Tray Assembly Diagram

Lists components for the top tray assembly.

SECTION 10 – PARTS LIST

Figure 10-4. Rear Panel Assembly Diagram

Shows components of the rear panel assembly.

SECTION 10 – PARTS LIST

Figure 10-5. Front Panel Assembly Diagram

Lists components of the front panel assembly.

Warranty Information

Limited Warranty Coverage

Details the terms and periods of the manufacturer's warranty.

Owner's Information

Owner's Record Section

Space for recording personal equipment details.

Contact and Service Information

Provides contact details for customer support and service.

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