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Miller Maxstar 161 S - User Manual

Miller Maxstar 161 S
44 pages
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Processes
Description
TIG (GTAW) Welding
Stick (SMAW) Welding
OM-275099A 2016−10
Arc Welding Power Source
Maxstar 161 S, STL, and STH
With Auto-Linet
File: TIG (GTAW)
For product information,
Owner’s Manual translations,
and more, visit
www.MillerWelds.com

Table of Contents

Questions and Answers

Summary

From Miller to You

SECTION 1 - SAFETY PRECAUTIONS - READ BEFORE USING

Symbol Usage

Explains the meaning of danger, warning, and notice symbols.

Arc Welding Hazards

Details hazards associated with arc welding and protective measures.

Additional Symbols For Installation, Operation, And Maintenance

California Proposition 65 Warnings

Principal Safety Standards

EMF Information

SECTION 3 - DEFINITIONS

Additional Safety Symbols And Definitions

Explains additional safety symbols found on CE products.

Miscellaneous Symbols And Definitions

SECTION 4 - SPECIFICATIONS

Serial Number And Rating Label Location

Specifies the location of the serial number and rating label on the machine.

Specifications

Provides detailed technical specifications for the welding power source.

Environmental Specifications

Duty Cycle And Overheating For Maxstar 161 S Models

Duty Cycle And Overheating For Maxstar 161 STL And STH Models

Static Characteristics

Remote 6 Receptacle Information (STL And STH Models Only)

SECTION 5 - INSTALLATION

Selecting a Location

Provides guidance on selecting a suitable location and ensuring proper airflow.

Electrical Service Guide

Selecting Extension Cord (Use Shortest Cord Possible)

Connecting 120 VAC Input Power

Connecting 1-Phase Input Power For 240 VAC

Shoulder And Handle Strap Installation

SECTION 6 - OPERATION

Front Panel Controls And Gas Connection

Describes the front panel controls, displays, and gas connection.

Process Selection (STL Model Only)

Process Selection (STH Model Only)

Process Selection (S Model Only)

Lift-Arc And TIG Impulse Start Procedures

Accessing Control Panel Menu: TIG-HF (STH Model Only)

Accessing Control Panel Menu: Lift-Arc TIG (STH And STL Models Only)

Accessing Control Panel Menu: Stick

SECTION 7 - ADVANCED MENU FUNCTIONS

Accessing Tech Menu For Maxstar 161 Models

Details how to access the advanced "Tech Menu" for specific settings.

SECTION 8 - MAINTENANCE AND TROUBLESHOOTING

Routine Maintenance

Outlines routine maintenance tasks and their recommended frequency.

Meter Troubleshooting Displays

Troubleshooting

SECTION 10 - HIGH FREQUENCY

Welding Processes Requiring High Frequency

Identifies welding processes that require the use of high frequency.

Installation Showing Possible Sources Of HF Interference

Recommended Installation To Reduce HF Interference

SECTION 11 - SELECTING AND PREPARING A TUNGSTEN FOR DC OR AC WELDING WITH INVERTER MACHINES

Selecting Tungsten Electrode (Wear Clean Gloves To Prevent Contamination Of Tungsten)

Guides on selecting the correct tungsten electrode and proper handling.

Preparing Tungsten Electrode For DC Electrode Negative (DCEN) Welding Or AC Welding With Inverter Machines

SECTION 12 - STICK WELDING (SMAW) GUIDELINES

Electrode and Amperage Selection Chart

Provides a chart for selecting electrodes and corresponding amperage for SMAW.

WARRANTY

Summary

From Miller to You

SECTION 1 - SAFETY PRECAUTIONS - READ BEFORE USING

Symbol Usage

Explains the meaning of danger, warning, and notice symbols.

Arc Welding Hazards

Details hazards associated with arc welding and protective measures.

Additional Symbols For Installation, Operation, And Maintenance

California Proposition 65 Warnings

Principal Safety Standards

EMF Information

SECTION 3 - DEFINITIONS

Additional Safety Symbols And Definitions

Explains additional safety symbols found on CE products.

Miscellaneous Symbols And Definitions

SECTION 4 - SPECIFICATIONS

Serial Number And Rating Label Location

Specifies the location of the serial number and rating label on the machine.

Specifications

Provides detailed technical specifications for the welding power source.

Environmental Specifications

Duty Cycle And Overheating For Maxstar 161 S Models

Duty Cycle And Overheating For Maxstar 161 STL And STH Models

Static Characteristics

Remote 6 Receptacle Information (STL And STH Models Only)

SECTION 5 - INSTALLATION

Selecting a Location

Provides guidance on selecting a suitable location and ensuring proper airflow.

Electrical Service Guide

Selecting Extension Cord (Use Shortest Cord Possible)

Connecting 120 VAC Input Power

Connecting 1-Phase Input Power For 240 VAC

Shoulder And Handle Strap Installation

SECTION 6 - OPERATION

Front Panel Controls And Gas Connection

Describes the front panel controls, displays, and gas connection.

Process Selection (STL Model Only)

Process Selection (STH Model Only)

Process Selection (S Model Only)

Lift-Arc And TIG Impulse Start Procedures

Accessing Control Panel Menu: TIG-HF (STH Model Only)

Accessing Control Panel Menu: Lift-Arc TIG (STH And STL Models Only)

Accessing Control Panel Menu: Stick

SECTION 7 - ADVANCED MENU FUNCTIONS

Accessing Tech Menu For Maxstar 161 Models

Details how to access the advanced "Tech Menu" for specific settings.

SECTION 8 - MAINTENANCE AND TROUBLESHOOTING

Routine Maintenance

Outlines routine maintenance tasks and their recommended frequency.

Meter Troubleshooting Displays

Troubleshooting

SECTION 10 - HIGH FREQUENCY

Welding Processes Requiring High Frequency

Identifies welding processes that require the use of high frequency.

Installation Showing Possible Sources Of HF Interference

Recommended Installation To Reduce HF Interference

SECTION 11 - SELECTING AND PREPARING A TUNGSTEN FOR DC OR AC WELDING WITH INVERTER MACHINES

Selecting Tungsten Electrode (Wear Clean Gloves To Prevent Contamination Of Tungsten)

Guides on selecting the correct tungsten electrode and proper handling.

Preparing Tungsten Electrode For DC Electrode Negative (DCEN) Welding Or AC Welding With Inverter Machines

SECTION 12 - STICK WELDING (SMAW) GUIDELINES

Electrode and Amperage Selection Chart

Provides a chart for selecting electrodes and corresponding amperage for SMAW.

WARRANTY

Miller Maxstar 161 S Specifications

General IconGeneral
Input Hz50/60 Hz
Weight13 lbs (5.9 kg)
TIG Lift ArcYes
Input Voltage120 V / 240 V
Welding ProcessesStick (SMAW), TIG (GTAW)
Input PhaseSingle Phase
Stick Electrode Compatibility3/32 in - 5/32 in (2.4 mm - 4.0 mm)

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