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Maxstar 161 STL
Miller Maxstar 161 STL User Manual
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Processes
Description
TIG (GT
A
W) Welding
Stick (SMAW
)
Welding
OM-275099A
2016−10
Arc Welding Power Source
Maxstar
161
S,
ST
L,
and
S
TH
With Auto-Line
t
File:
TIG (GT
A
W)
For product information,
Owner’
s
Manual translations,
and more, visit
www.MillerWelds.com
2
Table of Contents
Default Chapter
3
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Additional Symbols for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
8
Principal Safety Standards
8
EMF Information
8
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
9
Symboles Utilisés
9
Dangers Relatifs Au Soudage À L'arc
9
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
11
Proposition Californienne 65 Avertissements
12
Principales Normes de Sécurité
12
Informations Relatives Aux CEM
12
Section 3 − Definitions
13
Additional Safety Symbols and Definitions
13
Miscellaneous Symbols and Definitions
14
Section 4 − Specifications
15
Serial Number and Rating Label Location
15
Specifications
15
Dimensions and Weight
15
Environmental Specifications
16
Duty Cycle and Overheating for Maxstar 161S Models
16
Static Characteristics
17
Remote 6 Receptacle Information (STL and STH Models Only)
17
Section 5 − Installation
18
Selecting a Location
18
Electrical Service Guide
19
Connecting 120 VAC Input Power
20
Connecting 1-Phase Input Power for 240 VAC
22
Shoulder and Handle Strap Installation
24
Section 6 − Operation
26
Front Panel Controls and Gas Connection
26
Process Selection (STL Model Only)
26
Process Selection (STH Model Only)
27
Process Selection (S Model Only)
27
Lift-Arc and TIG Impulse Start Procedures
28
Accessing Control Panel Menu: TIG−HF (STH Model Only)
28
Accessing Control Panel Menu: Lift-Arc TIG (STH and STL Models Only)
29
Accessing Control Panel Menu: Stick
30
Section 7 − Advanced Menu Functions
31
Accessing Tech Menu for Maxstar 161 Models
31
Section 8 − Maintenance and Troubleshooting
32
Routine Maintenance
32
Meter Troubleshooting Displays
32
Troubleshooting
33
Section 9 − Electrical Diagram
35
Section 10 − High Frequency
36
Welding Processes Requiring High Frequency
36
Installation Showing Possible Sources of HF Interference
36
Recommended Installation to Reduce HF Interference
37
Section 11 − Selecting and Preparing a Tungsten for DC or Ac Welding with Inverter Machines
38
Selecting Tungsten Electrode (Wear Clean Gloves to Prevent Contamination of Tungsten)
38
Preparing Tungsten Electrode for DC Electrode Negative (DCEN) Welding
38
Or AC Welding with Inverter Machines
38
Section 12 − Stick Welding (Smaw) Guidelines
39
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Miller Maxstar 161 STL Specifications
General
Input Voltage
120/240 V
Amperage Range
20 - 160 A
Input Phase
Single Phase
Weight
13 lb (5.9 kg)
Processes
Stick
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