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Mitsubishi Electric PUHY-RP200 User Manual

Mitsubishi Electric PUHY-RP200
306 pages
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Service Handbook
Service Handbook
Service Handbook
PUHY-RP200, RP250, RP300, RP350YJM-A
PUHY-RP400, RP450, RP500, RP550, RP600, RP650YSJM-A
PUHY-RP700, RP750, RP800, RP850, RP900YSJM-A
Model
2010
Service Handbook
AIR CONDITIONER

Table of Contents

Questions and Answers:

Mitsubishi Electric PUHY-RP200 Specifications

General IconGeneral
ModelPUHY-RP200
CategoryAir Conditioner
TypeHeat Pump
RefrigerantR410A
Power Supply380-415V, 50Hz

Summary

Safety Precautions

I Read Before Servicing

Read Before Servicing

Essential checks and information before performing any service work on the unit.

Necessary Tools and Materials

List of required tools and materials for installation and servicing of the unit.

Storage of Piping

Guidelines for storing refrigerant piping materials to prevent contamination.

Pipe Processing

Instructions on preparing refrigerant piping, including lubrication of flares and flanges.

Brazing

Procedures and precautions for brazing refrigerant pipes to ensure system integrity.

Air Tightness Test

Method for performing an air tightness test on the refrigerant system using nitrogen.

Vacuum Drying (Evacuation)

Procedures and standards for vacuum drying the refrigerant circuit to remove moisture.

Refrigerant Charging

Guidelines and precautions for charging refrigerant into the system in liquid phase.

Remedies to be taken in case of a Refrigerant Leak

Steps to take and methods for replenishing refrigerant in case of a leak.

Characteristics of the Conventional and the New Refrigerants

Comparison of chemical and pressure characteristics between R22 and R410A refrigerants.

Notes on Refrigerating Machine Oil

Information on refrigerating machine oil for HFC systems and effects of contaminants.

II Restrictions

System configuration

Summary of compatible indoor units with different outdoor units and standard combinations.

Types and Maximum allowable Length of Cables

Guidelines for control wiring, including cable types and maximum allowable lengths.

Switch Settings and Address Settings

Instructions for setting switches and addresses for various units and controllers.

Sample System Connection

Examples of typical system connections for MA and ME remote controllers.

An Example of a System to which an MA Remote Controller is connected

Detailed wiring and cautions for a system with an MA remote controller.

An Example of a System to which an ME Remote Controller is connected

Detailed wiring and cautions for a system with an ME remote controller.

An Example of a System to which both MA Remote Controller and ME Remote Controller are connected

Wiring examples and cautions for systems with both MA and ME remote controllers.

Restrictions on Pipe Length

Criteria for determining reusability of existing piping and restrictions on pipe length.

III Outdoor Unit Components

Outdoor Unit Components and Refrigerant Circuit

Diagrams and descriptions of outdoor unit components and the refrigerant circuit.

Control Box of the Outdoor Unit

Overview of the control box, its internal components, and high-voltage warnings.

Outdoor Unit Circuit Board

Detailed layout and description of the outdoor unit control board and its connectors.

IV Remote Controller

Functions and Specifications of MA and ME Remote Controllers

Comparison of functions, specifications, and selection criteria for MA and ME remote controllers.

Group Settings and Interlock Settings via the ME Remote Controller

Procedures for performing group operations and interlock settings using the ME remote controller.

Interlock Settings via the MA Remote Controller

Procedure for setting interlocks between LOSSNAY units and indoor units using the MA remote controller.

Using the built-in Temperature Sensor on the Remote Controller

Instructions on how to select the temperature detection position using the remote controller's sensor.

V Electrical Wiring Diagram

Electrical Wiring Diagram of the Outdoor Unit

Detailed electrical wiring diagram for the outdoor unit, including component explanations.

Electrical Wiring Diagram of Transmission Booster

Electrical wiring diagram for the transmission booster unit, showing connections and components.

VI Refrigerant Circuit

Refrigerant Circuit Diagram

Schematic diagram of the refrigerant circuit for various outdoor unit models.

Principal Parts and Functions

Description of principal parts of the refrigerant circuit and their functions and specifications.

VII Control

Functions and Factory Settings of the Dipswitches

Detailed explanation of dipswitch functions and factory settings for outdoor unit control.

Controlling the Outdoor Unit

Overview of control methods, startup sequences, and operating modes for outdoor units.

Operation Flow Chart

Flowcharts illustrating operation modes for indoor and outdoor units, including cooling, heating, and dry.

VIII Test Run Mode

Items to be checked before a Test Run

Pre-test run checks including refrigerant leaks, wiring, and power supply.

Test Run Method

Step-by-step procedure for performing a test run using the MA remote controller.

Operating Characteristic and Refrigerant Amount

Understanding refrigerant characteristics and operating conditions for system adjustment.

Adjusting the Refrigerant Amount

Guidance on identifying and correcting refrigerant overcharging or undercharging issues.

Refrigerant Amount Adjust Mode

Procedures for using the automatic refrigerant charge adjustment mode.

The following symptoms are normal.

Description of normal operating symptoms that may appear during test runs.

Standard Operation Data (Reference Data)

Reference data for standard operating conditions during cooling and heating.

IX Troubleshooting

Error Code Lists

Comprehensive list of error codes, their definitions, and searched units.

Responding to Error Display on the Remote Controller

Guidance on interpreting and responding to error codes displayed on the remote controller.

Investigation of Transmission Wave Shape/Noise

Methods for investigating transmission line issues, including wave shape and noise analysis.

Troubleshooting Principal Parts

Detailed troubleshooting steps for key components like sensors, valves, and boards.

Refrigerant Leak

Procedures for locating and repairing refrigerant leaks in both indoor and outdoor units.

Compressor Replacement Instructions

Step-by-step instructions for safely removing and replacing the compressor.

Troubleshooting Using the Outdoor Unit LED Error Display

Guide to interpreting outdoor unit LED error displays for troubleshooting.

X LED Monitor Display on the Outdoor Unit Board

How to Read the LED on the Service Monitor

Explanation of how to interpret LED displays on the service monitor for unit status.

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