Mooney M20K - Windshield; Windshield - Removal; Windshield-Installation

SERVICE
AND
MAINTENANCE
MANUAL
M20K
MOONEY
AIRCRAFT
CORPORATION
56-21-00
WINDSHIELD
windshield
will
be located
(refer
to
Fig.
56-1).
Wipe
sd-
5621-01
WINDSHIELD REMOVAL
vent
dry
to
prevent
re-deposit
of
contaminates.
The aluminum retainer
(1)
at
bottom
of
windshield
(2)
NOTE
must
be removed
by
drilling
out
rivets
attaching
it
to
Exercise
care
with
application
of
these solvents.
cowl deck
(3),
(reference
Figure
56-1).
Damage
may
result if
drops
of solvents
come
in
A
putty
knife
or
thin
aluminum
stn’p
will be
necessary
to
contact
with
either exterior
paint,
interior
trim
or
work
undemeath
top
skin
(4)
and side
post
skin
(5)
to
plexiglass.
break
sealant band between the
acrylic
and skins.
Apply
sealant,
PR1403G-B2
or
PRC1321-8-2,
into
CAUTION
cavity
(8)
until
approximately
half filled.
Apply
a
bead of
Exercise
care
during
this
operation
to
avoid
sealant
along
recessed
joggle
(6)
of
cowl
deck
(3), (ref-
scratching
the
acrylic.
Considerable
effort
may
be
erence
Figure
56-1).
required
to
break bond.
The
new
windshield
being
forced into
cavity
between
outer
skin
(4)
and inten’or
retainer
(7)
will
extrude
ex-
Carefully
pull
the windshield
away
from
its location
cess
sealant After
windshield is
in
place wipe
excess
starting
at
lower
portion
and work
a
loose
as
the
sealant off
with
a
damp
clean
cloth.
sealant bond
is
broken
around
edge
of
acrylic.
Prior
to
riveting
aluminum
retainer
(1)
into
position
coat
When
windshield Is
removed all residual sealant
must
retainer
with
a
unifon
thickness
of either
sealant.
A
be
removed
prior
to
installation
of
replacement
positive
bond
will
be made
as
retainer is riveted into
windshield.
Careful
scrapeing
with
putty
knife
and
ap-
place.
Use CR1312-5-2
cherry
rivets
to reattach retainer
plication
of
M.E.K.
will assist in
removing
excess
(1)
to
cowl deck
(3),
(reference
Figure
56-1).
sealant.
After the
sealant
cures,
excess
may
be
removed
with
a
5~-2192
WINDSHIELD-INSTAUATION
sharp
razor
knife.
Check
for
water
leaks.
When old sealant
is removed brush
M.E.K.
or
Repaint
retainer and rivets
to
match aircraft.
equivalent
cleaning
solvent
in
cavity
(8)
where
new
I
SM56-2
CABIN
WINDOW
INSTALLATION
FIGURE
56
2
56-21-00
OLDWILLWAYNE