Mooney M20K - Cabin Windows; Cabin Windows - Removal; Cabin Windows - Installation; Storm Windows

MOONDI
AIRCRAFT
CORPORATION
M20K SERV1CE
AND
MAINTENANCE MANUAL
5~22-00
CABIN
WINDOWS
Place
window
(1)
into
position
to
assure
proper
fit.
Tn’m
if
necessary
(See Figure
56-2).
5622-01
CABIN
WINDOWS
REMOVAL
Apply
a
uniform thickness
of
PR1422-82
or
PR1403-G-
Remove
interior
trim
from
window
(1)
to
be
replaced.
82
or
PR1428-8 sealant to
the
skin
area
where
window
Remove
retainers
(2)
or
clips
(3)
which hold
window
in
(1)
will
be
located.
position
from
inside,
(reference
Figure 56-2).
Force
window
(1)
into
place
with
retainers
(2)
or
dips
(3)
and
secure
with
Avex 1601-410
blind rivets
or
exist-
NOTE
ing
screws
and
hardware
(4).
The
sealant
will
be forced
Some
retainers
are
held
in
place
with
screws
(4)
out
as
window
is
sealed to
outside skin.
Carefully wipe
and
some
with
rivets.
Drill
out
rivets
carefully.
excess
sealant off
acryiic
before
it
sets
up.
After
sealant
cures,
excess
can
be
cut
off
with
a
sharp
mzor
The
window
will be
bonded to
outside
skin
with
knife,
(reference
Figure
56-2).
sealant.
Considerable
effort
may
be
required
to
break
Check
replaced
window
for
leaks.
bond
between
acryfic
and outer
skin.
Care
should be
Reinstali
interior
tn’m
panels.
exercised
to
keep
window
from
twisting
and
possibly
5~23-00
STORM
WINDOW
cracking.
Remove
window
and
clean
all
remaining
sealant
from
The
storm
window
(6)
is
mounted
with
two
hinges
(7),
skin.
Use
M.E.K. and
a
scraper
to
remove
sealant
attaching
hardware
(8)
and held
closed
by
a
latch
(9).
Aircraft
S/N
25-0613
thru
25-0780
have
an
inner
(5)
and
A
gasket
(10)
is
bonded to storm
window
for
sealing
outer
window
(1)
installation
on
cabin door
window.
purposes
when
closed,
(ieference
Figure
56-2).
Removal
is
basically
the
same
procedure
as
single
win-
5B50-00
ACRYUC
DRILUNG
dow
installations.
5622-02
CABIN
WINDOWS
INSTAUATION
Drill bits for
acrylic
should
be
ground
per
(Figure
58
3).
A
slow
turning
drill
bit
with
light
pressures
is
Remove
all old
sealant
and clean skin
area
with
M.E.K.
desirable.
75,"
O
NEGATIVE
RAK
(,03
FLAT
WIDTH)
5"
CLEARANCE
ST[7VE
BURNER
TYPE BIT
(NCI
FLUTE
RELIEF)
JOBBER
~LUTE
LENGTH
a
JCIBBER
LENGTH
IIVERAL
+,0000
DRILL
DIAMETER
TOLERANCE
-,0000
ISM5~-31
TOTAL
INDICATED
R
1I_N_OVT _,0_0_0_2_
ACRYUC
PIASTIC
DRILL BIT
SHARPENING
FIGURE
56 3
56-22-00
OLDWILLWAYNE