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Morco FEB-24E User Manual

Morco FEB-24E
49 pages
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FEB-24E UK SUPERCOMPACT
COMBINATION BOILER
TECHNICAL & FAULTFINDING GUIDE
Morco Products Ltd
Riverview Road, Beverley, East Yorkshire, HU17 0LD
Telephone 01482 325456 Fax 01482 212869
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Morco FEB-24E Specifications

General IconGeneral
TypeCombination Boiler
Output24 kW
MountingWall Mounted
Central Heating Output (kW)24 kW
Domestic Hot Water Output (kW)24 kW
IgnitionElectronic
Fuel TypeLPG

Summary

Troubleshooting Guide

Quick Guide to Trouble Shooting

Section provides guidance on common boiler problems and solutions.

Electrical Components Overview

Lists the key electrical components of the boiler system.

Central Heating Logic Programme

Explains the logic program for central heating operation.

Explanation of Self Diagnostics

Details the boiler's built-in self-diagnostic fault finding system.

Self Diagnostic Flow Charts

Flow charts for diagnosing self-diagnostic faults.

Troubleshooting Hot Water Issues

Hot Water System Common Problems

Addresses issues like gas regulators, water filters, and connections.

Thermostatic Shower Mixer Valve Issues

Explains faults in mixer valves affecting hot water flow.

Troubleshooting Central Heating & Water Supply

Quick Plumbing Check Procedure

A method to eliminate plumbing faults from mixer valves or crossed pipes.

Water Supply Requirements

Details on mains water pressure/flow rate affecting boiler operation.

Central Heating System Checks

Focuses on room thermostat and low pressure issues in CH.

Central Heating Operation and Potential Issues

Time Clock Functionality

Checks the time clock settings for heating demand activation.

Slow Heating to Reach Temperature

Diagnoses slow radiator heating, often due to filter blockages.

Radiator Issues and Pre-Adjustment Checks

Cold Radiators Causes

Identifies cold radiators usually due to crossed pipe work.

Pre-Adjustment Checks

Lists essential checks before making any adjustments to the boiler.

Boiler Internal Checks and Manual Overviews

Checks After Removing Boiler Front Cover

Verifies connections of solenoid wires, spark generator, and HT leads.

Technical Manual Section Overviews

Guides to ignition sequences, flow diagrams, and diagnostics.

Fault Finding Flow Diagrams

Flow Diagrams for Non-Safety Issues

Diagrams to help diagnose non-safety related boiler problems.

Technical Data

Boiler Model and Performance Data

Contains detailed specifications for model, category, and performance.

Input, Flow Rates, and Pressure Data

Details heat input, water flow rates, and operating pressures.

Dimensions, Clearances, and Gas Data

Provides physical dimensions, clearances, and gas specifications.

Hydraulic Circuit Schematic

Hydraulic Circuit Diagram and Component List

Visual representation of the boiler's hydraulic system with component labels.

Electrical Components

Electrical Circuit Diagram

Diagram illustrating the boiler's electrical layout and connections.

Electrical System Components and Connections

Electrical Filter and Mains Supply

Information on the electrical filter, mains connection, and earth points.

Fan and Circulation Pump Operation

Details on the fan's power and the circulation pump's function.

Central Heating Circulation Pump Details

Specifics on the CH pump's operation and frost protection.

Printed Circuit Board (PCB) Diagram

PCB Component Identification Diagram

Photo diagram identifying components on the printed circuit board.

Electrical System Details

Electrical Filter Wiring and Mains Supply

Wiring details for the electrical filter and mains supply connection.

Earth Connections and Fan Power

Specifies earth connection points and fan power supply.

Circulation Pump Operation and Frost Protection

Describes pump operation modes including frost protection.

Ignition and Gas Valve Components

Spark Generator Functionality

Explains the spark generator's role and removal procedure.

Gas Valve Solenoids Operation

Details on gas valve solenoids, energisation, and replacement.

Control and Sensing Components

Temperature Control PCB Functions

Outlines PCB functions, resistance, and voltage readings.

Hydraulic Unit 3-Way Valve Switch

Describes the operation of the 3-way valve microswitch.

Air Pressure Switch Functionality

Explains the air pressure switch role in combustion airflow.

Sensor and Control Connections

Air Pressure Switch and Venturi Checks

Procedures for checking venturi operation and pressure differentials.

Room Thermostat Connector Details

Location and voltage supply for the room thermostat connector.

Modulating Gas Solenoid Valve Operation

Details the function and electrical values of the modulating gas solenoid.

Flame Detection and Temperature Safety Sensors

Ionisation Electrode Functionality

Explains the ionisation electrode's role in detecting burner flame.

High Limit Thermostat Operation

Describes the high limit thermostat and its reset procedure.

Domestic Hot Water Thermistor Function

Details the DHW thermistor's role and fault indications.

Central Heating Temperature Sensor

DHW Thermistor Value Checks

Methods for checking DHW thermistor voltage and resistance.

Central Heating Thermistor Details

Covers CH thermistor location, function, and temperature range.

Safety Switches and Status Indicators

Central Heating Low Pressure Switch

Explains the CH low pressure switch and its fault codes.

LED Indicators for Power and Burner

Describes the meaning of the green and red LED status indicators.

Time Clock and Boiler Control

Time Clock Types and Positions

Details different time clock types and switch settings.

Printed Circuit Board (PCB) Information

Mistaken PCB Warnings and Identification

Crucial warnings about incorrect PCBs and how to identify the correct one.

PCB Description and Testing Guidelines

Overview of PCB operation, testing procedures, and safety precautions.

PCB Testing and Fault Diagnosis Principles

PCB Voltage Checks and Component Testing

Guides for safely checking PCB voltages and individual components.

Internal vs. External Faults and Demand Detection

Differentiating fault types and understanding demand inputs.

Ignition Sequence Prerequisites

Conditions necessary for the boiler ignition sequence to commence.

PCB Voltage Outputs and Control Signals

PCB Generated Voltages Fluctuation

Explains PCB voltage variability and types.

External Control Signal Interaction

Describes how external controls signal the PCB for operation.

Central Heating Logic Programme

Initial 30-Second Operation

Details the boiler's behaviour during the first 30 seconds of heating.

Modulation and Heat Load Determination

Explains how modulation adapts to the heating system's load.

Low Heating Load Response

How the boiler responds when a low heating load is detected.

User Override Limitations

Notes on restrictions regarding overriding the logic program.

Central Heating Logic Programme Visuals

Figure 1: Central Heating Output Graph

Illustrates central heating output over time.

Figure 2: Central Heating Output Graph

Another graphical representation of heating output.

Boiler Working Sequence Flowchart

Lockout Conditions and Durations

Details various lockout scenarios and their durations.

Demand and Pressure Check Sequence

Flow for demand initiation and pressure checks.

Air Pressure Switch and Fan Operation

Role of air pressure switch and fan in ignition.

Ignition, Spark, and Green Light Status

Sequence for ignition, spark generation, and green light indication.

Regulation and Modulation Process

Explains the boiler's regulation and modulation phases.

Domestic Hot Water (DHW) Service Flow

DHW Demand and Initial Checks

Initiating DHW demand and performing prerequisite checks.

DHW Temperature Control and Modulation

Process for maintaining selected DHW temperature.

High Temperature Lockout in DHW Mode

Conditions leading to lockout due to excessive DHW temperature.

Central Heating (CH) Service Flow

CH Demand and Thermostat Checks

Initiating CH demand and checking thermostat status.

CH Temperature Control and Modulation

Process for maintaining selected CH temperature.

High Temperature Lockout in CH Mode

Conditions leading to lockout due to excessive CH temperature.

Self-Diagnostic Fault System Explained

Overview of Self-Diagnostics

Explains the boiler's built-in fault detection and lockout system.

Fault Code Identification and Structure

Details how to identify faults via LED sequences and their structure.

Boiler Fault Codes and Causes

Comprehensive Fault Code List

Lists all fault codes with their corresponding causes and flash sequences.

Fault 0: Ignition Problems

Explains causes and sequences for ignition failures (Fault 0).

Fault 1: Air Pressure Switch Failure

Explains causes and sequences for air pressure switch faults (Fault 1).

Fault 2: Low Central Heating Pressure

Explains causes and sequences for low CH pressure faults (Fault 2).

Fault 3: High Limit Thermostat Failure

Explains causes and sequences for high limit thermostat faults (Fault 3).

Fault 4: Printed Circuit Board Failure

Explains causes and sequences for PCB failures (Fault 4).

Fault 5: Flame Supervision Failure

Explains causes and sequences for flame supervision faults (Fault 5).

Fault 6: Water Overheating

Explains causes and sequences for water overheating (Fault 6).

Fault 7: Control Panel Failure

Explains causes and sequences for control panel faults (Fault 7).

Fault 9: Gas Valve Control Circuit Failure

Explains causes and sequences for gas valve circuit faults (Fault 9).

Fault 10: DHW Thermistor Failure

Explains causes and sequences for DHW thermistor faults (Fault 10).

Fault 12: Central Heating Thermistor Failure

Explains causes and sequences for CH thermistor faults (Fault 12).

Boiler Troubleshooting Flowcharts

General Diagnostic Flowchart

Overall flowchart for diagnosing various boiler operational issues.

Troubleshooting No Green LED

Steps to diagnose issues when the green LED is not displayed.

Troubleshooting Heating Not Working

Steps for diagnosing heating failure when hot water functions.

Troubleshooting DHW Not Working

Steps for diagnosing DHW failure when central heating functions.

Troubleshooting Fan or Pump Issues

Diagnostic steps for when the fan or pump fails to operate.

Troubleshooting No Spark

Diagnosing issues when the fan works but no spark is generated.

Troubleshooting No Flame After Ignition

Steps to diagnose flame failure after successful ignition.

Troubleshooting Incorrect Modulation

Diagnosing and correcting issues with boiler modulation.

Troubleshooting Boiler Noise

Methods for identifying and resolving different types of boiler noise.

Gas Type Conversion and Pressure Adjustments

Gas Type Conversion Procedure

Steps required to change the boiler's gas type.

Burner Pressure Setting Procedures

Guides for adjusting maximum, ignition, and minimum burner pressures.

Gas Valve Details and Adjustments

Burner Pressure Chart and Gas Valve Figures

Provides a chart for burner pressures and figures for gas valve components.

PCB Adjustment Points (P1, P2, P3)

Identifies adjustment points P1, P2, and P3 on the PCB.

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