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Morgana DocuFold Pro User Manual

Morgana DocuFold Pro
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90-134 Issue 3 FEBRUARY 2013
DocuFold Pro (CB/UL)
OPERATORS MANUAL
Automatic Paper Folding Machine
Morgana Systems Limited United Kingdom www.morgana.co.uk Telephone: ( 01908 ) 608888 Facsimile: ( 01908 ) 692399
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Morgana DocuFold Pro Specifications

General IconGeneral
BrandMorgana
ModelDocuFold Pro
CategoryFolding Machines
LanguageEnglish

Summary

Safety Do's & Don'ts

Warning Labels

Operating the DocuFold Pro

DocuFold Pro Operational Settings

Fold Plate Fitting and Tilt

Roller Tilt Adjustment

Delivery Roller and Overlap Settings

Emergency Stop Switch

Touchscreen Operation Overview

Touchscreen Paper Settings

Touchscreen Job Setup

Touchscreen Fold Settings

Manually Setting Fold Positions

Touchscreen Delivery Settings

Running a Job

Run Job Procedure

Start and run a folding job on the machine.

Storing and Managing Jobs

Plug-in Perforator Unit

Perforator and Scorer Setups

Recommended Perforator Set-Up

Recommended blade and hub positions for perforation.

Recommended Scorer Set-Up

Recommended blade and hub positions for scoring.

Setting Perforators and Scorers

Setting Perforator Hubs and Blades

Position perforator hubs and blades using the scale.

Scoring Work Setup

Procedures for setting up scoring blades.

Folding Card and Paper Jams

Clearing Paper Jams

Procedures for removing jammed paper from the machine.

Roller Assembly and Adjustment

Roller Assembly Removal

Steps to remove the complete roller assembly.

Roller Gap Adjustment

Adjust the gap between rollers for different paper stocks.

Sensor and Fold Plate Maintenance

Folding Tips and Troubleshooting

Sheets Difficult To Feed

Troubleshooting tips for feeding problems.

Double Sheet Feeding Issues

Solutions for double sheet feeding problems.

Fold Squareness and Consistency

Ensuring accurate and consistent folds.

Troubleshooting Paper Handling

Paper Stacking and Deflection Problems

Resolve inconsistent stacking and deflection issues.

Counter and Overlap Error Issues

Address counter malfunctions and overlap errors.

Machine Power and Roller Replacement

No Power to Machine

Resolve issues when the machine has no power.

Main Switch Cuts Out

Troubleshoot main switch cut-out issues.

Error Screens - Sheet Arrival and Overlap

Sheet Did Not Arrive Error

Understand and resolve 'Sheet Did Not Arrive' error.

Overlap Error Message

Understand and resolve 'Overlap' error message.

Upper Fold Plate Out of Range Error

Resolve 'Upper fold plate set out of range' error.

Error Screens - Fold Plate Range and Fitment

Lower Fold Plate Out of Range Error

Resolve 'Lower fold plate set out of range' error.

Incorrect Fold Plate for Perforating/Scoring

Correct fold plate fitment for perforating/scoring.

Error Screens - Unit Fitment and Sensor Faults

Perforating/Scoring Unit Not Fitted Error

Resolve error when unit is not fitted.

Recommended Spares - Mechanical

Recommended Spares - Electrical and Switches

Fuse Positions and Ratings

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